Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139
$27.95
Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139 – PDF DOWNLOAD
Part-No.: 4865170
Serial-No.: ZZ300100 – ZZ300139
Description
Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139 – PDF DOWNLOAD
FILE DETAILS:
Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139 – PDF DOWNLOAD
Language : English
Pages : 157
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139 – PDF DOWNLOAD
Part-No.: 4865170
Serial-No.: ZZ300100 – ZZ300139
This chapter contains important information that makes it easier for you to use
this manual. You will also get information about the structure of the manual and
the symbols, characters and abbreviations used and frequently used terms.
1.1 How to use this manual:
applicable operating manual:
- Using an operating manual that was not specifically written for the machine concerned can result in a safety hazard for yourself and others. Ensure that the data on the machine complies with the data given in the operating manual.
- The operating manual must be accessible at all times to all persons working on or with the shield. It should always be available at the place of operation.
Persons for whom the operating manual is intended
This operating manual is intended for those persons who work with or on the
shields. All persons working on the face, at the edge of the face or at the entry
must read this operating manual.
This includes persons who:
- are in charge of transport,
- set up the rise heading,
- perform installation/removal work,
- operate the shields,
- correct malfunctions,
- carry out daily routine work on the face or in the entry,
- monitor and look after for the hydraulic system,
- carry out maintenance work,
- carry out repair work.
- initiate the activities mentioned above and/or
- supervise them.
TABLE OF CONTENTS:
Cat Shield support with flipper 2100/3800-2X6760-2050 Operating & Maintenance Manual SN ZZ300100 – ZZ300139 – PDF DOWNLOAD
1 About this manual 6
1 1 How to use this manual 6
1 2 Signs and symbols used 8
2 Safety 9
2 1 General safety instructions 9
2 2 Personnel 9
2 3 Repair and servicing 9
2 4 Operating conditions 10
2 4 1 Intended use 10
2 4 2 Unauthorized use 10
2 5 Using the machine and working on the machine 11
2 6 Notes on the hydraulic system 12
2 6 1 Recommended storage and use period 14
3 Storage and transport 16
3 1 Storage 16
3 2 Transport 17
3 3 Transporting the entire shield support 20
3 3 1 Face shield 20
3 3 2 Transport safety devices 22
3 3 3 Relay bar assembly 23
3 3 4 Side seal 24
4 Installation 25
4 1 Pre-assembly of the shield units 25
4 2 How to install the shield units 25
4 2 1 Shield units 25
4 2 2 Pressure equalization of the electronic control system 27
4 2 3 Supply connections for auxiliary supply 28
4 3 Requirements for the face hydraulic system 33
4 4 Water spraying system requirements 33
4 5 Commissioning 34
4 5 1 To be observed prior to commissioning 34
4 5 2 How to put the support into operation 36
4 5 3 Corrosion protection of hydraulic components 36
5 Operation 37
5 1 Requirements 37
5 1 1 Operating conditions 37
5 1 2 Safety requirements 39
5 2 Operation of the shield support 42
5 3 Work safety 48
5 4 Shield components 49
5 5 Design of the ball valves 51
5 6 Hydraulic components on the shield 54
5 6 1 Location of hydraulic components 54
Shield support with flipper 2100/3800-2X6760-2050
Media-ID: EM027413-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©
Table of contents
5 6 2 Control unit functions and pin assignment 63
5 6 3 Shield hydraulics 64
5 6 4 Shield hydraulics on the flipper cylinder 65
5 6 5 Hydraulic lines 66
5 6 6 Hose lines 67
5 6 7 Stecko parts 69
5 6 8 Water spraying system and accessories 72
5 6 9 Bracket and accessories 75
5 6 10 Additional brackets 80
5 6 11 Tools 85
5 7 Location of the hydraulic components 88
5 8 Repair and emergency operation 100
5 9 Operation and functions of the electrohydraulic control unit 101
5 9 1 Shield functions – control unit, 12 functions 102
5 9 2 Shield functions – water valve unit 104
5 10 Operating the double filter 105
5 11 Measuring coupling 106
5 12 Maintenance 107
5 13 Regular, scheduled damage assessment 109
5 14 Troubleshooting 110
5 14 1 Instructions for troubleshooting 110
5 14 2 3/2-way or pilot valve 113
5 14 3 Piloted check valves 113
5 14 4 Checking the leg check valves 113
5 14 5 Internal bypass in legs 113
5 14 6 Pressure relief valve defective 114
5 14 7 Defective or clogged filter 114
6 Technical data 115
6 1 Technical description 116
6 1 1 Main dimensions, end 116
6 1 2 Base frame with lemniscatic link and relay bar assembly 117
6 1 3 Relay bar assembly 123
6 1 4 Lemniscatic links 125
6 1 5 Canopy 127
6 1 6 Flipper 129
6 1 7 Leg head with pin 131
6 1 8 Canopy and caving shield side seals 132
6 1 9 Caving shield 136
6 2 Technical data, shield 138
6 3 Hydraulic system 139
6 3 1 Shield hydraulics 139
6 4 Two-stage telescopic leg 140
6 4 1 Function 141
6 5 Hydraulic cylinders 143
6 5 1 Layout 143
6 5 2 Legs and cylinders 144
6 6 Pressure relief valves 149
6 7 Angles of inclination of the canopy 151
6 8 Tightening torques 152
6 8 1 Screws and bolts with ISO metric thread 152
Shield support with flipper 2100/3800-2X6760-2050
Media-ID: EM027413-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©
Table of contents
6 9 Permissible media 153
6 9 1 Hydraulic fluids 153
6 9 2 Quality of the process water 155
6 9 3 Greases and lubricating pastes 156
Customer Support: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
