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Cat SKSS Infinity Blasthole Drill Service Manual SN1S67A46 – PDF DOWNLOAD
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Description
Cat SKSS Infinity Blasthole Drill Service Manual SN1S67A46 – PDF DOWNLOAD
FILE DETAILS:
Cat SKSS Infinity Blasthole Drill Service Manual SN1S67A46 – PDF DOWNLOAD
Language : English
Pages : 678
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat SKSS Infinity Blasthole Drill Service Manual SN1S67A46 – PDF DOWNLOAD
Safety Information
This safety alert symbol indicates important safety messages in this manual.
When you see this symbol, carefully read the message that follows and be alert to
the possibility of personal injury or property damage.
WARNING: BEFORE starting engine:
• Study Operator and Service Manuals
• Study Engine Operator and Maintenance Manual
• Practice All Safety Precautions
• Make Pre-operation Check
• Learn Controls Before Operating
- This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine.
- In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer. The descriptions and specifications contained in this manual were in effect at the time of printing.
- The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations.
- Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine. It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
- Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat SKSS Infinity Blasthole Drill Service Manual SN1S67A46 – PDF DOWNLOAD
SKSS Infinity Blasthole Drill Serial No. 1S67A46 Service Manual........................ 1 Parts Ordering and Product Support................................................. 3 Safety Information................................................................. 4 Contents........................................................................... 5 Page Int-5..................................................................... 5 Page Int-6 ................................................................... 6 Page Int-7 .................................................................... 7 Page Int-8 .................................................................... 8 Page Int-9..................................................................... 9 Page Int-10.................................................................... 10 Page Int-11.................................................................... 11 Page Int-12 ................................................................... 12 Page Int-13.................................................................... 13 Page Int-14.................................................................... 14 Page Int-15 ................................................................... 15 Page Int-16 ................................................................... 16 Page Int-17 ................................................................... 17 Page Int-18 ................................................................... 18 General Locator.................................................................... 19 General Locator................................................................ 19 Notes.............................................................................. 21 Section 1 Safety................................................................... 23 Contents....................................................................... 25 Page 1-3................................................................... 25 Safety......................................................................... 27 Personal Protective Equipment.............................................. 27 Noise...................................................................... 27 Electrical Contact......................................................... 27 Contaminated Air .......................................................... 28 Moving and Rotating Parts.................................................. 29 High Pressure Air or Fluid................................................. 29 Before Operation........................................................... 29 During Operation........................................................... 30 Maintenance................................................................ 32 Safety Locator............................................................. 33 Notes.......................................................................... 35 Section 2 Operators Cab / Controls................................................. 37 Contents....................................................................... 39 Page 2-3................................................................... 39 Graphic Symbol Legend.......................................................... 41 Graphic Symbol Legend...................................................... 41 Warning Decals................................................................. 45 Warning Decals............................................................. 45 Operator Control and Instrument Panels......................................... 47 Control Panels............................................................. 47 Right Hand Control Panel................................................... 47 System Pressure Gauge Panel................................................ 49 Switch Panel............................................................... 51 Switches / Diagnostic / Control Panel Circuit.............................. 54 Machine Stability.............................................................. 56 Tramming Procedure for SK Series Drills.................................... 56 Track Adjustments.......................................................... 56 New Machine Procedure...................................................... 57 General Maintenance Checks While Tramming................................. 57 Roller Locations........................................................... 58 Temperature and Condition Record Chart for Walking......................... 59 Propelling the Machine..................................................... 60 SKS Transient Stability Limits............................................. 63 Cab Heater..................................................................... 64 Cab Heater Fault Isolation................................................. 64 Air Conditioner................................................................ 65 T7 Series Split System Air Conditioning Manual............................. 65 Section 1.0 Technical Data and Control Settings........................... 66 Section 2.0 Installation and Commissioning................................. 68 Section 3.0 Routine Maintenance Procedures................................. 74 Section 4.0 Fault Diagnosis................................................ 75 Section 5.0 Reference Drawings............................................ 84 Notes.......................................................................... 89 Section 3 Main Frame / Crawlers.................................................... 91 Contents....................................................................... 93 Page 3-3................................................................... 93 Page 3-4................................................................... 94 Main Frame Repair - General.................................................... 95 Main Frame Repair.......................................................... 95 Weld Inspection Schedule....................................................... 96 Main Frame................................................................. 96 Levelling Jacks................................................................ 97 Levelling Jack Cylinder.................................................... 97 Levelling Jacks............................................................ 98 Limit Switch............................................................... 98 Levelling Jack Cylinders................................................... 98 Mast Elevating Cylinders....................................................... 99 Mast Elevating Cylinders................................................... 99 Internal Counterbalance Valve..............................................100 Crawler Assembly...............................................................102 Crawler Assembly...........................................................102 Parts List.................................................................103 Crawler Component Repair...................................................103 Tramming.......................................................................104 Maintenance Checks for Tramming for SK Series Drills.......................104 Track Adjustments..........................................................104 New Machine Procedure......................................................105 General Maintenance Checks While Tramming..................................105 Roller Locations...........................................................106 Temperature and Condition Record Chart for Walking.........................107 Metric Bolt Torque Specifcations...............................................108 Metric Bolt Torque Specification...........................................108 Track Tension Adjustment.......................................................109 Before Operating the Machine:..............................................109 General Maintenance........................................................109 Track Assembly.............................................................110 Idler Unit Description.....................................................111 Hydraulic Tensioner........................................................112 Nitrogen Tensioner.........................................................113 Nitrogen Tensioner – Filling Instructions.................................114 Nitrogen Tensioner – Pressure Check........................................115 Nitrogen Tensioner – Pressure Release......................................115 Hydraulic Tensioner............................................................116 Hydraulic Tensioner Assembly...............................................116 Repair.....................................................................116 Track Chain....................................................................117 Track Chain – Separate.....................................................117 Track Chain Repair.........................................................118 Track Shoes Installation.......................................................120 Track Link Position........................................................120 Track Shoe – Mounting to Track Chain.......................................120 Track Shoe Bolt Torque (Direct Torque Method)..................................122 Bolt Torque KN111..........................................................122 Track Shoe Bolt Torque (Torque Turn Method)....................................123 Bolt Torque KN111..........................................................123 Track Chain and Shoe Installation..............................................124 Track Chain with Shoes.....................................................124 Track Chain and Shoe – Assembly and Installation...........................124 Final Drive Unit...............................................................126 General Description........................................................126 Removal from Track Frame...................................................127 Installation into Track Frame..............................................128 Final Drive Maintenance....................................................129 Final Drive Oil............................................................130 F130 Final Drive Assembly..................................................131 Parts List.................................................................132 F130 Final Drive...........................................................133 General Description........................................................133 Service Information........................................................134 Tightening Torques.........................................................135 Lubrication / Greasing – Grades and Application Range......................135 Planetary Gears F130/206-A.................................................136 Troubleshooting............................................................137 Special Tools..............................................................137 Idler Unit.....................................................................138 Idler Unit – Assembly......................................................138 Idler Unit – Removal.......................................................141 Track and Support Rollers......................................................142 Track Roller Assembly......................................................142 General Description........................................................142 Track Roller – Removal and Disassembly.....................................143 Support Roller – Removal and Disassembly...................................143 Track and Support Roller – Assembly........................................144 Track and Support Roller – Test and Install................................145 Track and Sprocket Inspection..................................................147 Track Inspection and Wear Limit Guide......................................147 Sprocket Wear Patterns.....................................................151 Notes..........................................................................157 Section 4 Engine / Drive Train / Compressor........................................159 Contents.......................................................................161 Page 4-3 ..................................................................161 Page 4-4 ..................................................................162 Power Group Locator............................................................163 Power Group Locator........................................................163 Cummins Engine.................................................................164 Cummins Engine.............................................................164 QST30 Electric Fuel Supply System..........................................165 Construction...............................................................166 Electric Fuel Supply Pumps.................................................166 Combo Fuel Filter Head and Pump Manifold...................................166 FS1006 Fuel Filter with Water Separator...................................166 Fuel Manifold with Integrated FSO Valve....................................167 Wiring with EFS Power Relay................................................168 Operation..................................................................169 QST30 Electric Fuel Supply System Flow Diagram.............................170 QST30 Electric Fuel Supply System Detail...................................171 Oil Reserve Systems........................................................172 LED Monitor Readings.......................................................173 Adjustment of Running Oil Level............................................173 Wiring Diagram – Oil Reserve Basic Circuit.................................174 Oil Pressure Switch........................................................174 Oil Reserve System.........................................................174 Troubleshooting............................................................175 Maintenance................................................................175 Engine and Compressor Air Cleaners.............................................176 Engine and Compressor Air Cleaner Service Assembly.........................176 Engine and Compressor Air Cleaner Service..................................177 Flexible Drive Coupling........................................................180 Flexible Drive Coupling Service............................................180 Pump Drive.....................................................................182 Pump Identificatio.........................................................182 Pump Drive Assembly – Removal and Replacement..............................183 Pump Drive Gearbox.........................................................184 Pump Drive Gearbox – Repair................................................185 Pump Drive Gear Box Input Shaft Assembly...................................186 Hydraulic Pumps................................................................188 Hydraulic Pumps – Removal and Replacement..................................188 Compressor Installation........................................................189 Safety.....................................................................189 Compressor Assembly........................................................192 Compressor Installation....................................................193 Compressor Drive Coupling..................................................194 Compressor Alignment.......................................................195 Compressor Shaft Seal..........................................................196 Compressor Shaft Seal......................................................196 High Pressure Compressor.......................................................199 Description................................................................199 Compressed Air Functions...................................................199 Compressor Oil Circuit – 1475cfm @ 500psi..................................203 Compressor Condensation Table..............................................206 Compressor Air Circuits – 1475cfm @ 500psi.................................207 Compressor Air Circuit Diagram Legend......................................209 Compressor Air Circuit – 1475cfm @ 500psi .................................210 Compressor Functional Description..........................................222 Operation..................................................................225 Compressor Maintenance.........................................................228 General Maintenance........................................................228 Interstage Tube............................................................230 Discharge Check Valve......................................................231 Separator / Receiver Tank .................................................232 Scavenge Line..............................................................234 Compressor Discharge Temperature Switches, Senders and Gauges..............236 Minimum Pressure / Check Valve.............................................237 Minimum Pressure / Check Valve Maintenance ...............................237 Thermal Bypass Valve.......................................................238 Thermal Bypass Valve Maintenance...........................................239 Compressor Fluid Filter....................................................240 Changing Filter Elements...................................................241 Inlet Valve................................................................242 Relieving Regulators.......................................................244 Reducing Regulators........................................................246 System Blowdown Valve......................................................248 Running Blowdown Valve.....................................................249 Running Blowdown Maintenance...............................................250 Moisture Separator Maintenance.............................................251 Auxiliary Regulator........................................................251 Auxiliary Regulator Maintenance............................................253 Troubleshooting............................................................255 System Air Dryer...........................................................257 Airodyn Compressed Air Drain Trap Installation.............................258 Airodyn Compressed Air Drain Trap Operation................................258 Airodyn Compressed Air Drain Trap Maintenance..............................259 Coolers........................................................................260 Coolers Locator............................................................260 Hydraulic Oil / Radiator Cooler Assembly...................................261 Compressor Oil Cooler......................................................262 Fan Speed..................................................................262 Engine Cooler / Radiator...................................................263 High Pressure Air to Oil Cooler................................................264 High pressure Air to Oil Cooler – Standard Parts...........................264 Removal and Replacement....................................................265 Radiator Cooler................................................................269 Typical Radiator Core – Standard Parts.....................................269 Cleaning...................................................................270 Tube Removal...............................................................271 Seal installation..........................................................272 Lubricating Seals and Tube Ends............................................272 Tube Installation..........................................................273 Notes..........................................................................276 Section 5 Dust Control System......................................................277 Contents.......................................................................279 Page 5-3...................................................................279 Dust Control System............................................................281 Dust Control Systems.......................................................281 Dust Collector.............................................................282 Dust Collector Assembly....................................................286 Fan Wheel..................................................................287 Routine Maintenance........................................................288 Water Injection................................................................289 Water Tanks................................................................289 Water Injection Pump.......................................................290 Water Injection Relief Valve...............................................290 Water Injection Control....................................................291 Water Injection Basic Circuit..............................................292 Water Pump.....................................................................293 Pump Specification.........................................................293 Torque Requirements........................................................293 Servicing Instructions.....................................................293 Servicing the Plunger Packings.............................................293 Reassembling Plunger Packings..............................................294 Servicing the Pump Valves..................................................294 Reassembling Valve Parts...................................................294 Servicing the Crankshaft...................................................295 Servicing the Crossheads...................................................295 Water Injection Pump Assembly..............................................296 Replacing Piston Cup Seals.................................................297 Replacing Suction and Discharge Valves.....................................298 Replacing Power End Bearings...............................................299 Servicing the Wrist Pin Bearings...........................................300 Fastener Torque Requirements...............................................300 Recommended Lubricants.....................................................301 Water Pump Motor Repair....................................................301 Water Injection Hydraulic Control Valve Repair.............................301 Water Pump Drive Coupling..................................................301 Level and Flow Transducer..................................................301 Notes..........................................................................302 Section 6 Mast / Rotary Drive / Pipe Rack..........................................303 Contents.......................................................................305 Page 6-3...................................................................305 Page 6-4...................................................................306 Mast Weldment..................................................................307 Mast Repair................................................................307 Weld Inspection Schedule.......................................................308 Mast Inspection............................................................308 Mast Assembly..................................................................309 Mast Assembly 15m..........................................................309 Mast Pivot.................................................................310 Feed Cylinders.................................................................312 Feed Cylinders.............................................................312 Removal....................................................................314 Feed Cylinder Assembly.....................................................315 Repair.....................................................................316 Installation...............................................................316 Hoist / Pulldown Cable Adjustment with Auto Tension............................317 Hoist / Pulldown Cable Adjustment with Auto Tension Hydraulic..............317 Hoist / Pulldown Cables....................................................318 Adjustment.................................................................319 Replacement................................................................321 Rotary Drive...................................................................323 Rotary Head Assembly.......................................................323 Rotary Head Guide Alignment................................................324 Rotary Head – Drive System.................................................326 Rotary Drive – Removal from Mast...........................................327 Rotary Drive – Installation................................................327 Rotary Drive Gearbox – Repair..............................................328 Rotary Head Bull Shaft Bearing Nut.........................................329 Manufacturers Recommendations – Blast Hole Drilling Consumables ...........330 Air Swivel.................................................................331 Winch Assembly.................................................................332 Precautions on the use of Winches..........................................332 Wire Rope..................................................................332 Wedge Sockets..............................................................334 Grooved Drums..............................................................334 Plain (Smooth) Drums.......................................................335 Drums – Multiple Layers....................................................335 Winch Assembly Service.....................................................336 Braden BG8A and BG8B Hydraulic Winch Service Manual........................337 General Safety Recommendations.............................................337 Theory of Operation........................................................339 Winch Installation.........................................................341 Wire Rope Installation.....................................................343 Preventive Maintenance.....................................................343 071 Motor..................................................................345 Troubleshooting............................................................346 Disassembly of Winch.......................................................349 Planetary Carrier Service..................................................351 Motor Support Brake Cylinder Service.......................................352 Brake Clutch Service.......................................................356 Winch Assembly.............................................................358 Brake Valve Service........................................................361 Reversing Direction of Drum Rotation.......................................363 Recommended Fastener torque................................................364 Deck Wrench....................................................................365 Deck Wrench................................................................365 H.O.B.O Wrench.................................................................366 H.O.B.O Wrench.............................................................366 Breakout System – H.O.B.O..................................................367 Optional Hydraulic Operated Bit Basket – H.O.B.B...........................367 Pipe Safety Arm............................................................367 Pipe Positioner................................................................368 Pipe Positioner............................................................368 Carousel Pipe Rack.............................................................369 Major Components...........................................................369 Rod Handling – Carousal Indexing...........................................370 Pipe Rack Assembly.........................................................371 General Information........................................................372 Pipe Rack Bearings – Removal...............................................372 Pipe Rack Components – Inspection..........................................374 Pipe Rack – Assembly and Installation......................................375 Pipe Rack Roller – Remove and Replace......................................376 Pipe Rack Roller – Disassembly and Assembly................................377 Top Sub Saver..................................................................379 Replacement Procedure......................................................379 Notes..........................................................................380 Section 7 Hydraulic Systems........................................................381 Contents.......................................................................383 Page 7-3...................................................................383 Page 7-4...................................................................384 Page 7-5...................................................................385 Hydraulic Symbols..............................................................387 Hydraulic Symbols..........................................................387 Pressure Setting Sequence......................................................389 Pressure Setting Sequence..................................................389 Hydraulic System...........................................................389 Hydraulic Tank.................................................................390 Hydraulic Tank.............................................................390 Return Hydraulic Filters...................................................391 Main Return and Case Drain Filter..............................................392 Routine Maintenance........................................................393 Changing Filter Elements...................................................393 Main Hydraulic Pumps...........................................................394 Pump Identificatio.........................................................394 Right Track / Left Track / Rotation Pumps......................................395 Hydraulic Piston Pumps – Removal and Replacement...........................395 AA4VG 180 Hydraulic Pump...................................................396 Technical Data.............................................................398 Port Locations.............................................................402 Setting Procedure..........................................................403 Charge Pressure, High Pressure, P.O.R and Zero Position Settings...........404 Set Charge Pressure – 450psi (31 bar)......................................404 Set Crossover Relief (High Pressure) – 5500psi (380bar)....................405 Set Pressure Override (P.O.R) – 5000psi (345bar)...........................406 Set Mechanical Zero Position – EP Pump Control.............................407 Set Hydraulic Zero Position – EP Pump Control..............................408 Removal and Inspection of Charge Pump......................................409 Removal and Installation of Shaft Seal.....................................410 Routine Maintenance........................................................411 Troubleshooting Procedure..................................................412 Brake Test Procedure.......................................................414 Charge Circuit.................................................................415 Charge Circuit.............................................................415 Routine Maintenance........................................................416 Charge Filter..................................................................417 Charge Filter..................................................................417 Changing Filter Elements...................................................417 Main Pumps Circuit.............................................................418 Main Pumps Circuit.........................................................418 Rotation / Tram Motor Circuit..............................................419 Loop Filters...................................................................420 Loop Filters...............................................................420 Routine Maintenance........................................................420 Loop Filter Cross Section..................................................421 Filter Assembly Loop.......................................................422 Changing Filter Elements...................................................423 Rotation Circuit...............................................................424 Rotate Circuit.............................................................424 Rotary Drive Gearbox Motor.....................................................426 Rotary Drive Gearbox Motor – Test and Repair...............................426 Rotary Gearbox Rotation Motor..............................................427 Shaft Seal Replacement.....................................................428 Troubleshooting............................................................429 Tram Circuit...................................................................431 Tram Circuit...............................................................431 Main Closed Loop Circuits......................................................433 Diverter Valve.............................................................433 Operation..................................................................433 Feed and Auxiliary Pump Circuit................................................434 Hydraulic Piston Pumps – Removal and Replacement...........................434 Feed and Auxiliary Functions Pump..........................................437 Repair Instructions........................................................438 Pump Replacement – Start Up................................................439 Auxiliary and Feed Circuits................................................441 Pilot Control Manifold.........................................................442 Valve Stand Assembly.......................................................442 Pilot Control Manifold.....................................................443 Pilot Control Manifold Assembly............................................444 Control Valve Assembly.....................................................445 Hydraulic Feed Circuit.........................................................452 Hydraulic Feed Circuit.....................................................452 Directional Control Valve – MP22...........................................454 Jack and Mast Raise Valve – MP18 Valve ....................................456 Feed Valve Assembly............................................................458 Feed Valve Assembly........................................................458 Control Valve Assembly.........................................................460 Technical Data.............................................................460 Holdback Control...............................................................462 Holdback Control...........................................................462 Jack Control and Mast Elevating Circuit........................................463 Jack Control and Mast Elevating Circuit....................................463 OEM Controllers / EP Levers................................................464 Counterbalance Valve...........................................................465 Counterbalance Valve Adjustments...........................................465 Levelling Jack Cylinders.......................................................466 Jack Leg Cylinder..........................................................466 Counterbalance Valve Test Procedure........................................466 Mast Elevating Cylinder........................................................467 Mast Elevating Cylinder....................................................467 Counterbalance Valve Test Procedure........................................468 Auxiliary Pump Circuit.........................................................469 Auxiliary Functions Circuit................................................469 Auxiliary Pump Circuit.....................................................470 Auxiliary Valves ..........................................................471 AWE6 Auxiliary Valves......................................................472 Exploded View..............................................................474 Hydraulic Operated Breakout Wrench.............................................475 H.O.B.O Wrench.............................................................475 H.O.B.O Wrench Circuit.....................................................476 Setting of H.O.B.O Sequence Valves.........................................477 Hydraulic Systems..............................................................478 Pipe Positioner............................................................478 Pipe Safety Arm............................................................479 Hydraulic Gear Pumps – Removal and Replacement.............................480 Hydraulic Gear Pumps – Repairs, Operation, Specification and Adjustment....480 Hydraulic Gear Pumps – Shaft Seal Removal and Replacement..................481 Cooler Fan Circuit.............................................................483 Fan Motor Circuit..........................................................483 Basic Cooler Fan Circuit...................................................485 Cooler Fan Motor...............................................................486 Hydraulic Motor............................................................486 Cooler Fan Motor Assembly..................................................488 Hydraulic Thermostatic Valve...................................................490 Hydraulic Cooler – Thermal Valve...........................................490 Water Injection................................................................491 Water Injection............................................................491 Water Pump Motor ..............................................................492 Water Pump Motor Repair Information........................................492 Shaft Seal Repair..........................................................493 Hydraulic Cylinder Repair......................................................496 Hydraulic Cylinders........................................................496 General Information........................................................497 H Head.....................................................................499 N Head.....................................................................500 Z Head.....................................................................501 Z Head (Two Piece).........................................................502 K Head.....................................................................503 M Head.....................................................................504 Z Piston...................................................................505 Z Piston (Threaded)........................................................506 H and K Piston.............................................................507 M Piston...................................................................508 N Piston...................................................................511 Untitled.......................................................................512 Section 8 Electrical Components....................................................513 Contents.......................................................................515 Page 8-3 ..................................................................515 Electrical Locator.............................................................517 Electrical Component Location..............................................517 Jump Starting..................................................................520 Jump Starting..............................................................520 Batteries......................................................................522 Batteries..................................................................522 Welding Precautions............................................................523 Welding Precautions........................................................523 Electrical Components..........................................................524 Electrical Circuits........................................................524 Transducers................................................................524 Vigilante Guide................................................................525 Important Information......................................................525 PLC .......................................................................526 Touchscreen................................................................529 Laser Depth System.........................................................530 Distance Meter.............................................................533 Start Up and Shutdown......................................................533 Alarms.....................................................................534 Solenoid Control...........................................................534 Auto Lube..................................................................537 Hammer Oil System..........................................................537 Gauges.....................................................................537 Head Speed Module..........................................................539 Level Switches.............................................................539 Dust Suppression...........................................................540 Acknowledgements...........................................................540 Disclaimers................................................................541 Vendor Documents...............................................................515 8 Channel Analog Card (PLC) ............................................... 0 16 Channel Analog Card (PLC)............................................... 0 32 Digital Input Card...................................................... 0 Access Light Timer......................................................... 0 Calibrating Laser Depth System ............................................ 0 CF Card Download.......................................................... 0 Hammer Oil Level Transducer ............................................... 0 Head Speed Module.......................................................... 0 Input and Output Cards..................................................... 0 Ladder Prox Switch........................................................ 0 LDM41A Laser Manual ....................................................... 0 Level Switch............................................................... 0 Pico Angle Sensor.......................................................... 0 Pressure Transducers....................................................... 0 Processor Card ............................................................ 0 Rod Counter Prox Switch................................................... 0 Temperature Transducer .................................................... 0 Touchscreen Installation (GP2500).......................................... 0 Touchscreen Manual (GP2500)................................................ 0 TT0061..................................................................... 0 Using a EEPROM ............................................................ 0 Water Flow Transducer.................................................... 0 Notes..........................................................................542 Section 9 Lubrication and Preventive Maintenance...................................543 Contents.......................................................................545 Page 9-3 ..................................................................545 Page 9-4 ..................................................................546 Central Lube System............................................................547 Auto Lube Basic Operation..................................................547 Central Lube Tank Assembly.................................................548 Auto Lube Grease Pump – Owner / Operator Manual............................549 Auto Lube Tube Pump – Owner / Operator Manual..............................555 Graco Vent Valve...........................................................560 Central Lube System Circuit................................................561 Basic Operating Principles of Auto Lube Injectors..........................562 SL-V and SL-V XL Injectors ................................................562 SL-1 and SL-11 Injectors...................................................563 SL-32 Injectors............................................................564 Typical Grease System Circuit .............................................565 First 50 Hour Service......................................................566 Lube Faults / Operation....................................................567 Auto Lube Timer............................................................568 Lube Pressure Screen.......................................................568 Hammer Oil Tank................................................................569 Hammer Oiler Tank Assembly.................................................569 Hammer Oil Circuit.........................................................570 10:1 Hammer Oil Pump Instructions..........................................571 Installation...............................................................573 Operation..................................................................576 Troubleshooting............................................................577 Air Motor and Throat Service...............................................578 Displacement Pump Service..................................................582 Parts List.................................................................583 Parts Drawing..............................................................584 Dimensions.................................................................585 Technical Data.............................................................585 Performance Chart..........................................................586 Air Service Units..............................................................587 Air Service Unit System...................................................587 Soft Start Dump Valve......................................................588 Filter Regulator...........................................................589 Air Line Oiler.............................................................590 Air Service Unit...........................................................591 Pipe Thread Lubricator.........................................................592 Air Operated Pipe Thread Pump..............................................592 Filter Locator.................................................................600 Filter Locator Assembly....................................................600 Lubrication and Preventive Maintenance.........................................601 General Lubrication........................................................601 Equipment Lubrication......................................................601 Care of Lubrication Points.................................................601 Safety.....................................................................602 Track Gear.................................................................603 Engine Maintenance.........................................................604 Air Cleaners...............................................................605 Air Filter Elements........................................................605 Alternator Maintenance.....................................................605 Pump Drive and Drive Shaft Maintenance.....................................606 Compressor Maintenance.....................................................606 Cooler Packs...............................................................606 A-frame and Pivot Point Maintenance........................................608 Pull Down and Hoist Ropes and Sheaves Maintenance..........................608 Rotary Head Maintenance....................................................608 Hydraulic System Maintenance...............................................610 Hydraulic Maintenance......................................................610 Water Pump Maintenance.....................................................610 Cab Maintenance............................................................610 Air Conditioner Maintenance ...............................................612 Battery Maintenance........................................................612 Lubrication System Maintenance.............................................612 Fire Suppression Maintenance ..............................................612 Drill Folding Stairway – Inspection Requirements...........................614 Weld Inspection Schedule.......................................................615 Weld Inspection Schedule SK Series.........................................615 Track and Sprocket Inspection..................................................616 Track Inspection and Wear Limit Guide......................................616 Sprocket Wear Patterns.....................................................620 Lubrication Recommendations....................................................626 Lubrication Recommendations................................................626 Lubrication and Maintenance Chart - 250hr......................................627 Lubrication and Maintenance Chart - 500hr......................................637 Lubrication and Maintenance Chart - 1000hr.....................................648 Lubrication and Maintenance Chart - 2000hr.....................................659 Lubrication and Maintenance Chart..............................................671 Lubrication and Maintenance Notations......................................671 Lubricant Specifcations........................................................672 Hydraulic System...........................................................672 Hydraulic Tank Capacity....................................................672 Compressor Lubrication.....................................................673 Compressor Lubricant Specification ........................................673 Lubricating Grease.........................................................674 Gear Lubricant.............................................................674 Scheduled Oil Sampling Analysis............................................674 Torque Values for Split Flange Connections.....................................675 Torque Values for Split Flange Connections.................................675 Procedure No. 1-87 Revision A..............................................677 Notes..........................................................................678
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