CAT SU488 L & SU488 Scoop Operation Manual BI001639 – PDF DOWNLOAD

Description

CAT SU488 L & SU488 Scoop Operation Manual BI001639 – PDF DOWNLOAD

FILE DETAILS:

CAT SU488 L & SU488 Scoop Operation Manual BI001639 – PDF DOWNLOAD

Language : English
Pages : 222
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT SU488 L & SU488 Scoop Operation Manual BI001639 – PDF DOWNLOAD

• This manual is intended to provide GENERAL product information for the Model SU488 L and SU488 Scoop . The illustrations, descriptions and procedures contained in this publication apply only to THESE machines. Caterpillar reserves the right to revise models and designs without prior notice.
• This machine was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.
• At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to the instructions, may invalidate these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
• While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT SU488 L & SU488 Scoop Operation Manual BI001639 – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the machine 5 3
Who is allowed to operate the machine 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Hydraulic control panel (standard) 5 9
Hydraulic control panel (with vertical lift and QDS) 5 11
Operator’s compartment with control handle 5 15
Operator’s compartment with control station 5 18
Hazard zone 5 20
Starting procedure with control handle 5 21
Machine operation with control handle 5 22
Shutdown procedure with control handle 5 25
Starting procedure with control station 5 27
Shutdown procedure with control station 5 30
Towing a disabled machine 5 31
Battery change procedure (ground level) 5 32
Battery change procedure (vertical lift) 5 38
Instructions on the maintenance 5 45
Important notes 5 45
Before maintenance 5 45
Critical torque values 5 46
Lubricants, fluids and capacities 5 46
Specific lubrication and maintenance instructions 5 51
Every shift 5 51
Weekly 5 52
Monthly 5 53
Every three months 5 64
Major maintenance 5 71
Drive motor/gearbox removal and replacement 5 71
Tire/wheel installation procedure 5 73
Troubleshooting procedures 5 77
Hydraulic system (general) 5 78
Brakes 5 81
Hydraulic cylinders 5 83
Hydraulic pump 5 84
Valves 5 86
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

CAT BUC2000 Dual & Single Motor Solid State Controller Operation & Troubleshooting Manual (A6474X226)

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and harness assemblies 3 25
Dashboard display and harness assembly 3 31
Panel wiring harness 3 34
Vehicle direction of travel 3 35
Troubleshooting 3 37
IGBT and diode measurements 3 38
IGBT measurements 3 39
Diode measurements 3 40
Panel measurements 3 42
Driver measurements 3 43
Schematics 3 44
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4

Questions? Email us: [email protected]

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