Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
$28.95
Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
Description
Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
FILE DETAILS:
Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
Language : English
Pages : 310
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
This chapter provides important information making it easier for you to use this manual. You will
also be given information on the structure of the manual and the symbols and characters used.
equipment or machine used.
This operating manual is intended for:
and is only permitted to be used for equipment of this type.
- The operating manual must be accessible at all times to all persons working on or with the machine.
It should, if possible, always be avail- able at the place of operation. - Send for a new operation manual immediately if the present manual is no longer complete or has
become illegible.
This operating manual is intended for those persons who work with or on the machine. Every person
working on the face or in the intersec- tion between face and entry or in the entry must read this
operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat SU488D-XP Scoop Operation & Maintenance Manual BI002297-03 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Diesel emissions 2 11
Handling of hydraulic fluids 2 13
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Pre-operation suggestions 5 3
Operation 5 4
How to operate the scoop 5 4
Who is allowed to operate the scoop 5 4
When can operation be started? 5 4
Controls and indicators 5 5
Operator’s compartment – left and center 5 5
Operator’s compartment – right 5 6
Engine monitoring system 5 21
Hazard zone 5 29
Starting procedure 5 30
Shutdown procedure 5 31
Towing a disabled machine 5 33
Instructions on the maintenance 5 35
Important notes 5 35
Before maintenance 5 35
Critical torque values 5 37
Lubricants, fluids and capacities 5 37
Specific lubrication and maintenance schedule 5 38
Specific lubrication and maintenance procedure 5 42
Pre-shift 5 42
Every third shift 5 45
Weekly 5 51
Every three months 5 58
First 50 hours of service 5 62
Every 100 hours 5 63
Every 500 hours 5 64
Every 1000 hours 5 68
Every six months 5 69
Servicing heavy duty air filter elements 5 70
Diesel emissions maintenance (general information) 5 74
Replacement of wear parts 5 141
Tire/Wheel installation 5 141
Axles 5 145
Drive shaft 5 148
Accumulator operation and precharging 5 149
Ejector blade and cylinder 5 151
Canopy/Cab 5 153
Steering cylinder 5 154
Tilt cylinder 5 157
Lift cylinder 5 158
Brake bleeding procedure 5 160
Instructions on the adjustment procedures 5 161
Main relief – primary (main implement) pump section 5 161
Main relief – auxiliary pump section 5 162
Unloading valve 5 163
Relief valve – brake cooling manifold 5 164
Pressure reducing valve – HRC pilot control circuit 5 165
MSHA documentation 5 167
Factory inspection form 5 167
General arrangement 5 170
Fuel system 5 171
Hydraulic system 5 172
Safety/shutdown system 5 174
Pneumatic circuit 5 176
Operator’s compartment 5 177
Approval tag 5 178
Machine checklist 5 179
Power system checklist 5 187
Electrical assembly 5 207
Electrical checklist 5 208
Troubleshooting procedures 5 209
Hydraulic system (general) 5 210
Brakes 5 213
Hydraulic cylinders 5 214
Hydraulic pump 5 216
Valves 5 218
Engine 5 219
Converter 5 229
Transmission 5 231
Fuel injector 5 232
Compressor 5 232
Leaking intake system 5 234
Air intake system restriction and fuel flow 5 234
Catalyst failure 5 234
Exhaust particulate filter failure 5 235
Engine monitoring system 5 236
6 Technical data
Technical data 6 3
Components of the SU488D-XP 6 3
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
