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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual + Service Manual


Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual

S/N TDE00100 & After
S/N TDF00100 & After
S/N TBX00100 & After
S/N TBY00100 & After
S/N TBZ00100 & After
S/N TBW00100 & After
S/N TBT00100 & After

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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  – PDF DOWNLOAD

DESCRIPTION:

Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  – PDF DOWNLOAD

1.1 INTRODUCTION

  • This service manual provides general directions for accomplishing service and repair procedures. Following the procedures in this manual will help assure safety and equipment reliability.
  • Read, understand and follow the information in this manual, and obey all locally approved safety practices, procedures, rules, codes, regulations and laws. These instructions cannot cover all details or variations in the equipment, procedures, or processes described, nor provide directions for meeting every possible contingency during operation, maintenance, or testing. When additional information is desired consult the local Caterpillar dealer.
  • Many factors contribute to unsafe conditions: carelessness, fatigue, overload, inattentiveness, unfamiliarity, even drugs and alcohol, among others. For optimal safety, encourage everyone to think, and to act, safely. Appropriate service methods and proper repair procedures are essential for the safety of the individual doing the work, for the safety of the operator, and for the safe, reliable operation of the machine.
  • All references to the right side, left side, front and rear are given from the operator seat looking in a forward direction. Supplementary information is available from the manufacturer in the form of Service Bulletins, Service Campaigns, Service Training Schools, the service website, other literature, and through updates to the manual itself.

1.2 DISCLAIMER

All information in this manual is based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes and improvements to its products, and to discontinue the manufacture of any product, at its discretion at any time without public notice or obligation.

1.3 OPERATION & MAINTENANCE MANUAL

The mechanic must not operate the machine until the Operation & Maintenance Manual has been read and understood, training has been accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. An Operation & Maintenance Manual is supplied with each machine and must be kept in the manual holder located in the cab. In the event that the Operation & Maintenance Manual is missing, consult the local Caterpillar dealer before proceeding.

1.4 DO NOT OPERATE TAGS

Place Do Not Operate Tags on the ignition key switch and the steering wheel before attempting to perform any service or maintenance. Remove key and disconnect battery leads.

1.5 SAFETY INFORMATION

To avoid possible death or injury, carefully read, understand and comply with all safety messages. In the event of an accident, know where to obtain medical assistance and how to use a first aid kit and fire extinguisher/ fire suppression system. Keep emergency telephone numbers (fire department, ambulance, rescue squad/ paramedics, police department, etc.) nearby. If working alone, check with another person routinely to help assure personal safety.

TABLE OF CONTENTS:

Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  – PDF DOWNLOAD

Safety Practices 1-1
1 1 Introduction 1-2
1 2 Disclaimer 1-2
1 3 Operation & Maintenance Manual 1-2
1 4 Do Not Operate Tags 1-2
1 5 Safety Information 1-2
1 6 Safety Alert System and Signal Words 1-2
1 7 Safety Instructions 1-3
1 8 Safety Decals 1-4
Section 2
General Information and Specifications 2-1
2 1 Replacement Parts and Warranty Information 2-2
2 2 Torque Charts 2-3
2 3 Specifications 2-11
2 4 Fluids and Lubricant Capacities 2-14
2 5 Service and Maintenance Schedules 2-16
2 6 Lubrication Schedules 2-20
Section 3
Boom 3-1
3 1 Boom System Component Terminology – TH336, TH337, TH406 & TH407 3-4
3 2 Boom System – Two Section 3-5
3 3 Boom Assembly Maintenance 3-5
3 4 Boom System Component Terminology – TH414 3-11
3 5 Boom System – Three Section 3-12
3 6 Boom Assembly Maintenance 3-12
3 7 Boom Chain Removal/Installation 3-18
3 8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation 3-20
3 9 Extend/Retract Cylinder Removal/Installation 3-21
3 10 Boom Sections Adjustment 3-22
3 11 Boom System Component Terminology – TH514 3-24
3 12 Boom System – Three Section 3-25
3 13 Boom Assembly Maintenance 3-25
3 14 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation 3-32
3 15 Tandem Extend/Retract Cylinders Removal/Installation 3-34
3 16 Boom System Component Terminology – TH417 3-38
3 17 Boom System – Four Section Boom 3-39
3 18 Boom Assembly Maintenance 3-39
3 19 Boom Chain Removal/Installation 3-47
3 20 Boom Sections Adjustment 3-48
3 21 Boom Extend and Retract Chains – TH414 & TH417 3-49
3 22 Boom Wear Pads 3-54
3 23 Quick Coupler 3-55
3 24 Forks 3-56
3 25 Boom Prop (If Equipped) 3-56
Section Subject Page
ii TH336, TH337, TH406, TH407, TH414, TH514, TH417
3 26 Emergency Boom Lowering Procedure 3-57
3 27 Troubleshooting 3-59
Section 4
Cab and Covers 4-1
4 1 Operator Cab and Covers Component Terminology 4-2
4 2 Operator Cab 4-3
4 3 Cab Components 4-3
4 4 Cab Removal 4-9
4 5 Cab Installation 4-11
Section 5
Axles, Drive Shafts, Wheels and Tires 5-1
5 1 Axle, Drive Shaft and Wheel Component Terminology 5-2
5 2 General Information 5-3
5 3 Axle Assemblies 5-3
5 4 Park Brake 5-6
5 5 Brake Inspection 5-8
5 6 Steering Angle Adjustment 5-8
5 7 Axle Assembly and Drive Shaft Troubleshooting 5-9
5 8 Drive Shafts 5-12
5 9 Wheels and Tires 5-13
5 10 Towing a Disabled Machine 5-14
Section 6
Transmission 6-1
6 1 Transmission Assembly Component Terminology 6-2
6 2 Transmission Serial Number 6-3
6 3 Specifications and Maintenance Information 6-3
6 4 Transmission Replacement 6-3
6 5 Troubleshooting 6-7
Section 7
Engine: CAT C4 4 7-1
7 1 Introduction 7-2
7 2 Engine Serial Number 7-4
7 3 Specifications and Maintenance Information 7-4
7 4 Engine Cooling System 7-4
7 5 Engine Electrical System 7-6
7 6 Fuel System 7-6
7 7 Engine Exhaust System 7-8
7 8 Air Cleaner Assembly 7-8
7 9 Engine Replacement 7-9
7 10 Troubleshooting 7-11
Section Subject Page
TH336, TH337, TH406, TH407, TH414, TH514, TH417 iii
Section 8
Hydraulic System 8-1
8 1 Hydraulic Component Terminology 8-2
8 2 Safety Information 8-3
8 3 Specifications 8-3
8 4 Hydraulic Pressure Diagnosis 8-3
8 5 Hydraulic Circuits 8-4
8 6 Hydraulic Schematics 8-6
8 7 Hydraulic Reservoir 8-8
8 8 Hydraulic System Pump 8-10
8 9 Auxiliary Pump (Platform Equipped Models Only) 8-11
8 10 Control Valves 8-11
8 11 Hydraulic Cylinders 8-16
8 12 Boom Ride Control (TH336, TH337, TH406, TH407 – If Equipped) 8-21
Section 9
Electrical System 9-1
9 1 Electrical Component Terminology 9-3
9 2 Specifications 9-4
9 3 Safety Information 9-4
9 4 Keypad and Display Screen 9-4
9 5 Software Level 2 Accessibility 9-5
9 6 Operator Tools 9-6
9 7 Fuses and Relays 9-7
9 8 Electrical System Schematics 9-10
9 9 Circuit Breakdowns 9-31
9 10 Engine Start Circuit 9-33
9 11 Window Wiper/Washer Windshield Wiper Motor 9-35
9 12 Solenoids, Sensors and Senders 9-37
9 13 Dash Switches 9-42
9 14 Platform Interlock Checks 9-44
9 15 Platform Load System Check 9-44
9 16 Load Stability Indicator (LSI) (CE & AUS)
TH336 Before S/N TDE00337 excluding TDE00297- 313, 328 & 332
TH337 Before S/N TDF00329 excluding TDF00297, 299-302, 317, 320, 321, 323, 324 & 327
TH406 Before S/N TBX00454
TH407 Before S/N TBY01110 including TBY01121, 1122 & 1128
TH414 Before S/N TBZ00561
TH514 Before S/N TBW00201
TH417 Before S/N TBT00216 9-45
9 17 Load Stability Indicator (LSI) (CE & AUS)
TH336 S/N TDE00337 & After including TDE00297-313, 328 & 332
TH337 S/N TDF00329 & After including TDF00297, 299-302, 317, 320, 321, 323, 324 & 327
TH406 S/N TBX00454 & After
TH407 S/N TBY01110 & After excluding TBY01121, 1122 & 1128
TH414 S/N TBZ00561 & After
TH514 S/N TBW00201 & After
TH417 S/N TBT00216 & After 9-50
9 18 Hand Held Analyzer 9-55
9 19 Fault Codes 9-58
Section Subject Page
iv TH336, TH337, TH406, TH407, TH414, TH514, TH417
TH336, TH337, TH406, TH407, TH414, TH514, TH417 1-1
Section 1
Safety Practices
Contents
PARAGRAPH TITLE PAGE
1 1 Introduction 1-2
1 2 Disclaimer 1-2
1 3 Operation & Maintenance Manual 1-2
1 4 Do Not Operate Tags 1-2
1 5 Safety Information 1-2
1 6 Safety Alert System and Signal Words 1-2
1 7 Safety Instructions 1-3
1 7 1 Personal Hazards 1-3
1 7 2 Equipment Hazards 1-3
1 7 3 General Hazards 1-3
1 7 4 Operational Hazards 1-4
1 8 Safety Decals 1-4

VIDEO PREVIEW OF THE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  - PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  – PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  - PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Axle Disassembly/Assembly Manual + Axle Service Manual +  schematic + Service Manual  – PDF DOWNLOAD

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