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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD


Cat telehandler  TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD

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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD

DESCRIPTION:

Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD

INTRODUCTION

This service manual provides general directions for accomplishing service and repair procedures. Following the procedures in this manual will help assure safety and equipment reliability. Read, understand and follow the information in this manual, and obey all locally approved safety practices, procedures, rules, codes, regulations and laws. These instructions cannot cover all details or variations in the equipment, procedures, or processes described, nor provide directions for meeting every possible contingency during operation, maintenance, or testing. When additional information is desired consult the local Caterpillar dealer. Many factors contribute to unsafe conditions: carelessness, fatigue, overload, inattentiveness, unfamiliarity, even drugs and alcohol, among others. For optimal safety, encourage everyone to think, and to act, safely. Appropriate service methods and proper repair procedures are essential for the safety of the individual doing the work, for the safety of the operator, and for the safe, reliable operation of the machine. All references to the right side, left side, front and rear are given from the operator seat looking in a forward direction. Supplementary information is available from the manufacturer in the form of Service Bulletins, Service Campaigns, Service Training Schools, the service website, other literature, and through updates to the manual itself

DISCLAIMER

All information in this manual is based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes and improvements to its products, and to discontinue the manufacture of any product, at its discretion at any time without public notice or obligation.

OPERATION & MAINTENANCE MANUAL

The mechanic must not operate the machine until the Operation & Maintenance Manual has been read and understood, training has been accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. An Operation & Maintenance Manual is supplied with each machine and must be kept in the manual holder located in the cab. In the event that the Operation & Maintenance Manual is missing, consult the local Caterpillar dealer before proceeding.

DO NOT OPERATE TAGS

Place Do Not Operate Tags on the ignition key switch and the steering wheel before attempting to perform any service or maintenance. Remove key and disconnect battery leads

SAFETY INFORMATION

To avoid possible death or injury, carefully read, understand and comply with all safety messages. In the event of an accident, know where to obtain medical assistance and how to use a first aid kit and fire extinguisher/ fire suppression system. Keep emergency telephone numbers (fire department, ambulance, rescue squad/ paramedics, police department, etc.) nearby. If working alone, check with another person routinely to help assure personal safety.

TABLE OF CONTENTS:

Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD

Safety Practices 1-1
1 1 Introduction 1-2
1 2 Disclaimer 1-2
1 3 Operation & Maintenance Manual 1-2
1 4 Do Not Operate Tags 1-2
1 5 Safety Information 1-2
1 6 Safety Instructions 1-3
1 7 Safety Decals 1-4
Section 2
General Information and Specifications 2-1
2 1 Replacement Parts and Warranty Information 2-3
2 2 Specifications 2-4
2 3 Fluids and Lubricant Capacities 2-10
2 4 Service and Maintenance Schedules 2-13
2 5 Lubrication Schedules 2-16
2 6 Thread Locking Compound 2-22
2 7 Torque Charts 2-23
2 8 Hydraulic Connection Assembly and Torque Specification 2-34
Section 3
Boom 3-1
3 1 Boom System Component Terminology – TH336C, TH337C, TH406C & TH407C 3-4
3 2 Boom System – Two Section 3-5
3 3 Boom Assembly Maintenance 3-5
3 4 Boom System Component Terminology – TH414C 3-11
3 5 Boom System – Three Section 3-12
3 6 Boom Assembly Maintenance 3-12
3 7 Boom Chain Removal/Installation 3-18
3 8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation 3-20
3 9 Extend/Retract Cylinder Removal/Installation 3-21
3 10 Boom Sections Adjustment 3-22
3 11 Boom System Component Terminology – TH514C 3-24
3 12 Boom System – Three Section 3-25
3 13 Boom Assembly Maintenance 3-25
3 14 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation 3-32
3 15 Tandem Extend/Retract Cylinders Removal/Installation 3-34
3 16 Boom System Component Terminology – TH417C 3-38
3 17 Boom System – Four Section Boom 3-39
3 18 Boom Assembly Maintenance 3-39
3 19 Boom Chain Removal/Installation 3-48
3 20 Boom Sections Adjustment 3-48
3 21 Boom Extend and Retract Chains – TH414C & TH417C 3-49
3 22 Boom Wear Pads 3-54
3 23 Quick Coupler 3-55
3 24 Forks 3-56
Section Subject Page
ii 31200799 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
3 25 Boom Prop (if equipped) 3-56
3 26 Emergency Boom Lowering Procedure 3-57
3 27 Boom Retract Sensor Adjustment 3-59
3 28 Troubleshooting 3-61
Section 4
Cab 4-1
4 1 Operator Cab and Covers Component Terminology 4-2
4 2 Operator Cab 4-3
4 3 Cab Components 4-3
4 4 Cab Removal 4-13
4 5 Cab Installation 4-14
Section 5
Axles, Drive Shafts, Wheels and Tires 5-1
5 1 Axle, Drive Shaft and Wheel Component Terminology 5-2
5 2 Axle Serial Number 5-3
5 3 Axle Specifications and Maintenance Information 5-3
5 4 Axle Replacement 5-3
5 5 Mechanical Park Brake 5-6
5 6 Hydraulic Park Brake 5-7
5 7 Brake Inspection 5-8
5 8 Steering Angle Adjustment 5-8
5 9 Axle Assembly and Drive Shaft Troubleshooting 5-9
5 10 Drive Shafts 5-12
5 11 Wheels and Tires 5-13
5 12 Towing a Disabled Machine 5-14
Section 6
Transmission 6-1
6 1 Transmission Assembly Component Terminology 6-2
6 2 Transmission Serial Number 6-3
6 3 Specifications and Maintenance Information 6-3
6 4 Transmission Replacement 6-3
6 5 Torque Convertor Diaphragm 6-5
6 6 Troubleshooting 6-5
Section 7
Engine 7-1
7 1 Introduction 7-3
7 2 Engine Serial Number 7-8
7 3 Specifications and Maintenance Information 7-8
7 4 Engine Cooling System 7-8
7 5 Engine Electrical System 7-13
7 6 Fuel System 7-13
7 7 Engine Exhaust System 7-16
7 8 Air Cleaner Assembly 7-22
7 9 Engine Replacement 7-26
7 10 Engine Troubleshooting 7-27
Section Subject Page
TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C 31200799 iii
Section 8
Hydraulic System 8-1
8 1 Hydraulic Component Terminology 8-3
8 2 Safety Information 8-7
8 3 Specifications 8-7
8 4 Hydraulic Pressure Diagnosis 8-7
8 5 Hydraulic Circuits 8-8
8 6 Hydraulic Schematics 8-10
8 7 Hydraulic Reservoir 8-17
8 8 Engine Implement Pump 8-19
8 9 Auxiliary Pump (Platform Equipped Models Only) 8-20
8 10 Control Valves 8-20
8 11 Boom Ride Control (TH336C, TH337C, TH406C, TH407C – if equipped) 8-26
8 12 Hydraulic Cylinders 8-28
Section 9
Electrical System 9-1
9 1 Electrical Component Terminology 9-3
9 2 Specifications 9-4
9 3 Safety Information 9-4
9 4 Keypad and Display Screen 9-4
9 5 Software Level 2 Accessibility 9-5
9 6 Operator Tools 9-11
9 7 Fuses and Relays 9-12
9 8 Electrical System Schematics 9-15
9 9 Dielectric Grease Application 9-30
9 10 Engine Start Circuit 9-33
9 11 Battery 9-35
9 12 Electrical Master Switch 9-36
9 13 Window Wiper System (if equipped) 9-37
9 14 Solenoids, Sensors and Senders 9-40
9 15 Dash Switches 9-44
9 16 Platform Interlock Checks 9-46
9 17 Platform Load System Check 9-46
9 18 Load Stability Indicator (LSI) (CE & AUS) 9-47
9 19 LSI Sensor 9-48
9 20 LSI System Calibration 9-50
9 21 Hand Held Analyzer 9-56
9 22 Fault Codes 9-65
9 23 Machine Fault Codes 9-66
9 24 Engine Fault Codes 9-97

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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual - PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual - PDF DOWNLOAD
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C  Axle Disassembly/Assembly Manual + Service Manual + schematic Manual – PDF DOWNLOAD

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