Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

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Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

Language : English
Pages :372
Downloadable : Yes
File Type : PDF
Size:32.9 MB

TABLE OF CONTENTS:

Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

31200721_H_TH255C_CAT_Parts.................................................  1
	Effectivity Page........................................................  3
	Table of Contents.......................................................  5
	SMCS CODES - TELEHANDLER................................................  9
	Section 1 Frame & Attaching Parts....................................... 15
		Figure 1-1 Frame & Attaching Parts.................................. 16
		Figure 1-2 Covers................................................... 22
		Figure 1-3 License Plate Holder Installation........................ 30
		Figure 1-4 Hitches.................................................. 32
		Figure 1-5 Hitch Assembly........................................... 36
	Section 2 Boom.......................................................... 41
		Figure 2-1 Boom Assembly - Components............................... 42
		Figure 2-2 Boom Assembly - Pads & Shims............................. 46
		Figure 2-3 Quick Coupler............................................ 48
		Figure 2-4 Manual Quick Coupler Installation........................ 50
		Figure 2-5 Hydraulic Quick Coupler Installation..................... 52
	Section 3 Attachments................................................... 55
		Figure 3-1 Standard Carriage........................................ 56
		Figure 3-2 Universal Standard Carriage.............................. 58
		Figure 3-3 Side Tilt Carriage....................................... 60
		Figure 3-4 Universal Side Tilt Carriage............................. 62
		Figure 3-5 Universal Side Shift Carriage............................ 64
		Figure 3-6 Forks.................................................... 66
		Figure 3-7 Grapple Bucket........................................... 68
		Figure 3-8 Light Material Buckets................................... 74
		Figure 3-9 Fork Mounted Hook........................................ 76
		Figure 3-10 Universal Hitch Attachment.............................. 78
		Figure 3-11 Universal Quick Attach Lifting Hook..................... 80
		Figure 3-12 Multi-Purpose Bucket.................................... 82
		Figure 3-13 Fork Muck Attachment (w/GRAB)........................... 84
		Figure 3-14 Reflective Plates Installation (Forks).................. 86
		Figure 3-15 Reflective Plates Installation (Bucket) (Italy)......... 88
	Section 4 Engine & Attaching Parts...................................... 91
		Figure 4-1 Engine Installation...................................... 92
		Figure 4-2 Fuel Tank & Lines........................................ 96
		Figure 4-3 Fuel Tank and Components Installation.................... 98
		Figure 4-4 Radiator Installation....................................102
		Figure 4-5 Air Cleaner Installation.................................106
		Figure 4-6 Exhaust Installation.....................................108
		Figure 4-7 Engine Heater Installation...............................112
		Figure 4-8 Lubricity Doser Installation.............................114
		Figure 4-9 Precleaner Filter........................................116
	Section 5 Drive Train...................................................119
		Figure 5-1 Drivetrain Installation..................................120
		Figure 5-2 Front Axle Assembly......................................122
		Figure 5-3 Central Housing & Steering...............................124
		Figure 5-4 Differential.............................................126
		Figure 5-5 Hub Reduction............................................130
		Figure 5-6 Brakes...................................................132
		Figure 5-7 Rear Axle Assembly.......................................134
		Figure 5-8 Central Housing & Steering...............................136
		Figure 5-9 Differential.............................................138
		Figure 5-10 Hub Reduction...........................................140
		Figure 5-11 Fender Installation.....................................142
		Figure 5-12 Tires & Rims............................................144
	Section 6 Cab...........................................................147
		Figure 6-1 Cab Installation.........................................148
		Figure 6-2 Open Cab.................................................154
		Figure 6-3 Enclosed Cab Installation................................156
		Figure 6-4 Rear Window Installation.................................160
		Figure 6-5 Cab Interior.............................................162
		Figure 6-6 Overhead Console Installation............................166
		Figure 6-7 Suspension Seat..........................................168
		Figure 6-8 Wiper Installation.......................................170
		Figure 6-9 Heater & A/C - Cab.......................................172
		Figure 6-10 AC Condenser Installation...............................180
		Figure 6-11 AC System Installation..................................182
		Figure 6-12 Heater Assembly.........................................184
		Figure 6-13 Heater Assembly with AC.................................186
	Section 7 Controls......................................................189
		Figure 7-1 Brake....................................................190
		Figure 7-2 Accelerator..............................................194
		Figure 7-3 Steering Column..........................................196
		Figure 7-4 Boom Joystick............................................198
	Section 8 Hydraulic Circuits............................................201
		Figure 8-1 Supply Circuit...........................................202
		Figure 8-2 Dump Circuit.............................................206
		Figure 8-3 Steer Select.............................................210
		Figure 8-4 Service/Park Brake.......................................212
		Figure 8-5 Boom Joystick............................................214
		Figure 8-6 Lift Cylinder............................................218
		Figure 8-7 Extend/Retract Cylinder..................................222
		Figure 8-8 Tilt & Compensating......................................224
		Figure 8-9 Auxiliary Hydraulics.....................................226
		Figure 8-10 Rear Auxiliary Hydraulics...............................228
		Figure 8-11 Auxiliary Hydraulics Pressure Relief....................230
		Figure 8-12 Hydraulic Tank Breather Installation....................232
	Section 9 Hydraulic Components..........................................235
		Figure 9-1 Lift Cylinder............................................236
		Figure 9-2 Extend/Retract Cylinder..................................242
		Figure 9-3 Tilt Cylinder............................................246
		Figure 9-4 Compensating Cylinder....................................250
		Figure 9-5 Fork Locking Cylinder....................................254
		Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder....256
		Figure 9-7 Universal Side Shift Cylinder............................258
		Figure 9-8 Main Control Valve.......................................260
		Figure 9-9 Front Drive Motor........................................262
		Figure 9-10 Hydrostatic Drive Pump..................................264
		Figure 9-11 Gear Pump...............................................266
		Figure 9-12 Divertor Valve..........................................268
		Figure 9-13 Steering Select Valve...................................270
		Figure 9-14 Pilot Select Valve......................................272
		Figure 9-15 Brake Valves............................................274
	Section 10 Electrical...................................................277
		Figure 10-1 Engine Compartment Electrical Installation..............278
		Figure 10-2 Boom and Frame Electrical Installation..................280
		Figure 10-3 Cab Electrical Installation.............................286
		Figure 10-4 Cab Switches............................................288
		Figure 10-5 Work Lights.............................................290
		Figure 10-6 Drive Lights............................................294
		Figure 10-7 Engine Harness..........................................298
		Figure 10-8 Frame Harness...........................................304
		Figure 10-9 Frame Option Harness....................................310
		Figure 10-10 Cab Harness............................................316
		Figure 10-11 Cab Roof Harness.......................................328
		Figure 10-12 Roof Worklight Harness.................................330
		Figure 10-13 Boom Worklight Harness.................................332
		Figure 10-14 Beacon Worklight Harness...............................334
		Figure 10-15 Boom Aux Harness.......................................336
		Figure 10-16 LSI Boom Sensor Harness................................338
		Figure 10-17 Mode Select Harness....................................340
		Figure 10-18 Heater Jumper Harness..................................342
		Figure 10-19 Valve Jumper Harness...................................344
		Figure 10-20 AC Condenser Harness...................................346
	Section 11 Decals.......................................................349
		Figure 11-1 Cab & Frame Decals......................................350
		Figure 11-2 Boom Decals.............................................356
	Maintenance parts list..................................................359
	Part Number Index.......................................................361

CAT TH255 TELEHANDLER PARTS MANUAL – PDF DOWNLOAD:

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