Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

Description

Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

Language : English
Pages :344
Downloadable : Yes
File Type : PDF
Size:2.41 MB

TABLE OF CONTENTS:

Cat TH255 Telehandler Parts Manual – PDF DOWNLOAD

31200363_M_TH255_CAT_Parts...................................................  1
	Effectivity Page.........................................................  3
	Table of Contents........................................................  5
	SMCS Codes - TELEHANDLER.................................................  9
	Section 1 Frame & Attaching Parts........................................ 15
		Figure 1-1 Frame Shrouding & Attaching Parts......................... 16
		Figure 1-2 Frame Covers, Shrouding & Attaching Parts................. 22
		Figure 1-3 Engine Pod Insulation..................................... 26
		Figure 1-4 Axle & Fender Installation................................ 28
		Figure 1-5 Hitches................................................... 30
		Figure 1-6 License Plate Holder Installation......................... 34
		Figure 1-7 Rear Engine Cover......................................... 38
	Section 2 Boom........................................................... 41
		Figure 2-1 Boom Assembly - Components................................ 42
		Figure 2-2 Boom Assembly - Pads, Shims & Spacers..................... 44
		Figure 2-3 Boom Pin Installation..................................... 46
		Figure 2-4 Quick Coupler............................................. 48
		Figure 2-5 Universal Quick Coupler................................... 50
	Section 3 Attachments.................................................... 53
		Figure 3-1 Standard Carriage......................................... 54
		Figure 3-2 Universal Standard Carriage............................... 56
		Figure 3-3 Rotate/Side Tilt Carriage................................. 58
		Figure 3-4 Universal Rotate/Side Tilt Carriage....................... 60
		Figure 3-5 Universal Side Shift Carriage............................. 62
		Figure 3-6 Forks..................................................... 64
		Figure 3-7 Grapple Bucket............................................ 66
		Figure 3-8 Light Material Bucket..................................... 70
		Figure 3-9 Fork Mounted Hook......................................... 72
		Figure 3-10 Universal Quick Coupler Adapter.......................... 74
	Section 4 Engine & Attaching Parts....................................... 77
		Figure 4-1 Engine Installation....................................... 78
		Figure 4-2 Engine Assembly........................................... 82
		Figure 4-3 Cat Engine................................................ 84
		Figure 4-4 Cat Engine................................................ 86
		Figure 4-5 Radiator/Oil Cooler Installation.......................... 88
		Figure 4-6 Air Cleaner Installation.................................. 90
		Figure 4-7 Exhaust Installation...................................... 92
	Section 5 Drive Train.................................................... 95
		Figure 5-1 Front Axle Assembly....................................... 96
		Figure 5-2 Front Differential & Central Housing...................... 98
		Figure 5-3 Front Hub Reduction.......................................102
		Figure 5-4 Front Brakes..............................................104
		Figure 5-5 Front Steering Components.................................106
		Figure 5-6 Rear Axle Assembly........................................108
		Figure 5-7 Rear Differential.........................................110
		Figure 5-8 Rear Hub Reduction & Central Housing......................112
		Figure 5-9 Rear Steering Components..................................116
		Figure 5-10 Drive Shaft Installation.................................118
		Figure 5-11 Tires & Rims.............................................120
	Section 6 Cab............................................................125
		Figure 6-1 Cab Installation..........................................126
		Figure 6-2 Open Cab..................................................132
		Figure 6-3 Enclosed Cab Installation.................................134
		Figure 6-4 Rear Hinged Window Installation...........................138
		Figure 6-5 Suspension Seat...........................................140
		Figure 6-6 Wiper Installation........................................142
		Figure 6-7 Heater & AC Installation - Cab............................144
		Figure 6-8 Heater & AC Installation - Engine Pod.....................148
		Figure 6-9 Overhead Console..........................................150
	Section 7 Controls.......................................................155
		Figure 7-1 Boom Joystick.............................................156
		Figure 7-2 Steering Column & Attaching Parts.........................158
		Figure 7-3 Accelerator Pedal Assembly................................160
		Figure 7-4 Brake Assembly............................................162
	Section 8 Hydraulic Circuits.............................................165
		Figure 8-1 Supply Circuit............................................166
		Figure 8-2 Dump Circuit..............................................170
		Figure 8-3 Steer Select..............................................174
		Figure 8-4 Service/Park Brake........................................176
		Figure 8-5 Boom Joystick.............................................178
		Figure 8-6 Lift Cylinder.............................................186
		Figure 8-7 Extend/Retract Cylinder...................................190
		Figure 8-8 Tilt & Compensating.......................................192
		Figure 8-9 Auxiliary Hydraulics......................................194
		Figure 8-10 Rear Auxiliary Hydraulics................................198
		Figure 8-11 Auxiliary Hydraulics Pressure Relief.....................202
	Section 9 Hydraulic Components...........................................209
		Figure 9-1 Lift Cylinder.............................................210
		Figure 9-2 Extend/Retract Cylinder...................................214
		Figure 9-3 Tilt Cylinder.............................................216
		Figure 9-4 Compensating Cylinder.....................................218
		Figure 9-5 Hydraulic Quick Coupler Cylinder..........................220
		Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder.......222
		Figure 9-7 Universal Side Shift Cylinder.............................224
		Figure 9-8 Main Control Valve........................................226
		Figure 9-9 Front Drive Motor.........................................228
		Figure 9-10 Hydrostatic Transmission.................................230
		Figure 9-11 Divertor Valve...........................................232
		Figure 9-12 Steering Select Valve....................................236
		Figure 9-13 Blocking Valve...........................................240
		Figure 9-14 Pilot Select Valve.......................................242
		Figure 9-15 Brake Valves.............................................246
		Figure 9-16 LSI Valve................................................248
		Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve................250
	Section 10 Electrical....................................................253
		Figure 10-1 Electrical Installation..................................254
		Figure 10-2 Road Lights Installation.................................258
		Figure 10-3 Work Lights Installation.................................262
		Figure 10-4 Cab Switches.............................................266
		Figure 10-5 Cab Fuse Holder..........................................268
		Figure 10-6 Frame Base Harness.......................................270
		Figure 10-7 Frame Option Harness.....................................276
		Figure 10-8 Cab Harness..............................................284
		Figure 10-9 Cab Roof Harness.........................................294
		Figure 10-10 Roof Worklights Harness.................................298
		Figure 10-11 Boom Worklights Harness.................................302
		Figure 10-12 AC System Harness.......................................304
		Figure 10-13 Boom Aux Harness........................................306
		Figure 10-14 LSI Timer Installation..................................308
		Figure 10-15 Speedometer Installation................................310
		Figure 10-16 LSI Installation........................................312
		Figure 10-17 LSI Axle Sensor & Boom Proximity Sensor Installation....314
		Figure 10-18 Function Cutout Jump Harness............................316
		Figure 10-19 Valve Jumper Harness....................................318
	Section 11 Decals........................................................321
		Figure 11-1 Decal Installation.......................................322
	Maintenance parts list...................................................329
	Part Number Index........................................................333

CAT TH255 TELEHANDLER PARTS MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M