Cat TH336 TH337 TH406 TH407 TH414 TH514 TH417 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH336 TH337 TH406 TH407 TH414 TH514 TH417 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH336 TH337 TH406 TH407 TH414 TH514 TH417 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

S/N TDE00100 & After
S/N TDF00100 & After
S/N TBX00100 & After
S/N TBY00100 & After
S/N TBZ00100 & After
S/N TBW00100 & After
S/N TBT00100 & After

• This manual is a very important tool! Keep it with the machine at all times.
• The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
• Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.

• Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing.
• Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the material handler:

• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations

• This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local Caterpillar dealer representative for information regarding safety related bulletins which may have been issued for this product.
• JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
• JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product

FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications

TABLE OF CONTENTS:

Cat TH336 TH337 TH406 TH407 TH414 TH514 TH417 Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

31200368_L_TH336 337 406 407 414 514 417_CAT_OMM...................  1
	Revision Log...................................................  3
	Read This First................................................  4
	Table of Contents..............................................  7
	Section 1 - General Safety Practices........................... 13
		1.1 Hazard Classification System........................... 13
			Safety Alert System and Safety Signal Words............ 13
		1.2 General Precautions.................................... 13
		1.3 Operation Safety....................................... 14
			Electrical Hazards..................................... 14
			Tip Over Hazard........................................ 15
			Travel Hazard.......................................... 18
			Load Falling Hazard.................................... 19
			Lifting Personnel...................................... 20
			Driving Hazards on Slopes.............................. 21
			Pinch Points and Crush Hazards......................... 22
			Fall Hazard............................................ 24
			Chemical Hazards....................................... 25
	Section 2 - Pre-Operation and Inspection....................... 27
		2.1 Pre-Operation Check and Inspection..................... 27
		2.2 Safety Decals.......................................... 29
			TH336, TH337, TH406 & TH407 (CE & AUS)................. 29
			TH406 & TH407 (ANSI)................................... 32
			TH414, TH514 & TH417 (CE & AUS)........................ 34
			TH514 (ANSI)........................................... 37
		2.3 Walk-Around Inspection................................. 40
		2.4 Warm-Up and Operational Checks......................... 42
			Warm-Up Check.......................................... 42
			Operational Check...................................... 42
		2.5 Operator Cab........................................... 43
		2.6 Windows................................................ 44
			Cab Door Window........................................ 44
			Rear Window............................................ 45
	Section 3 - Controls and Indicators............................ 47
		3.1 General................................................ 47
		3.2 Controls............................................... 48
			Instrument Panel....................................... 50
			Display Screen......................................... 52
			Keypad................................................. 54
			Ignition............................................... 56
			Park Brake............................................. 57
			Parking Procedure...................................... 57
			Transmission Control Lever............................. 58
			Load Stability Indicator - LSI (CE & AUS).............. 60
			Steering Column Adjuster............................... 63
			Joystick............................................... 64
			Front Console Switches................................. 68
			Right Console Switches................................. 69
			Accessory Control Lever................................ 71
			Reversing Fan (if equipped)............................ 72
		3.3 Anti Theft............................................. 74
		3.4 Steer Modes............................................ 75
			Manual Steering Alignment Mode Change.................. 75
			All Wheel Assisted Steering Alignment Mode Change...... 76
		3.5 Operator Seat.......................................... 77
			Adjustments............................................ 77
			Seat Belt.............................................. 79
		3.6 Boom Indicators........................................ 80
			Boom Extension......................................... 80
			Boom Angle (AUS)....................................... 80
	Section 4 - Operation.......................................... 81
		4.1 Engine................................................. 81
			Starting the Engine.................................... 81
			Battery Boosted Starting............................... 82
			Normal Engine Operation................................ 83
			Shut-Down Procedure.................................... 83
		4.2 Operating with a Non-Suspended Load.................... 84
			Lift Load Safely....................................... 84
			Picking Up a Load...................................... 84
			Transporting a Load.................................... 85
			Leveling Procedure..................................... 85
			Placing a Load......................................... 86
			Disengaging a Load..................................... 86
		4.3 Operating with a Suspended Load........................ 87
			Lift Load Safely....................................... 87
			Picking Up a Suspended Load............................ 87
			Transporting a Suspended Load.......................... 88
			Leveling Procedure..................................... 88
			Placing a Suspended Load............................... 89
			Disengaging a Suspended Load........................... 89
		4.4 Road Operation (CE).................................... 90
		4.5 Loading and Securing for Transport..................... 91
			Tiedown................................................ 91
			Lifting................................................ 92
	Section 5 - Attachments and Hitches............................ 93
		5.1 Approved Attachments................................... 93
		5.2 Unapproved Attachments................................. 93
		5.3 JLG Supplied Attachments............................... 94
			TH336, TH337, TH406 & TH407............................ 94
			TH414, TH514 & TH417................................... 96
		5.4 Telehandler/Attachment/Fork Capacity................... 98
		5.5 Use of the Load Chart.................................. 99
			Capacity Indicator Locations........................... 99
			Sample Load Chart (CE & ANSI)..........................100
			Sample Load Chart (AUS)................................102
			Example................................................104
		5.6 Attachment Installation................................105
			CAT Quick Coupler......................................105
			JD Coupler.............................................108
			Manitou Coupler........................................110
			JCB Coupler............................................113
			Hydraulic Operated Attachment..........................116
		5.7 Platform Attachment (if equipped)......................116
		5.8 Adjusting/Moving Forks.................................117
		5.9 Attachment Operation...................................118
			Carriage w/Forks.......................................119
			Side Shift Carriage....................................120
			Rotate/Side Tilt Carriage..............................122
			Bucket.................................................124
			Multi-Purpose Bucket...................................126
			Grapple Bucket.........................................128
			Manure Fork............................................130
			Bale Handler...........................................132
			Coupler Mounted Hook...................................134
			Truss Boom.............................................135
			Platform (CE & AUS)....................................136
		5.10 Hitches (TH336, TH337, TH406 & TH407).................137
			Pin Hitch - CUNA C (Italy).............................137
			Pin Hitch - CUNA D2 (Italy)............................138
			Pin Hitch..............................................139
			Auto Hitch.............................................140
			Piton Frame and Auto Hitch.............................141
			Hydraulic Hitch........................................142
	Section 6 - Emergency Procedures...............................143
		6.1 Towing a Disabled Product..............................143
			Moving Short Distances.................................143
			Moving Longer Distance.................................143
		6.2 Emergency Lowering of Boom.............................144
		6.3 Emergency Lowering of Boom If Equipped for Platform....145
			Auxiliary Power System.................................145
		6.4 Cab Emergency Exit.....................................146
	Section 7 - Lubrication and Maintenance........................147
		7.1 Introduction...........................................147
			Clothing and Safety Gear...............................147
		7.2 General Maintenance Instructions.......................148
		7.3 Service and Maintenance Schedules......................149
			10, 1st 50 & 50 Hour Maintenance Schedule..............149
			1st 150 & 250 Hour Maintenance Schedule................150
			500 & 1000 Hour Maintenance Schedule...................151
			6000 & 12000 Hour Maintenance Schedule.................152
		7.4 Lubrication Schedules..................................154
			50 Hour Lubrication Schedule...........................154
			500 Hour Lubrication Schedule..........................158
		7.5 Operator Maintenance Instructions......................160
			Fuel System............................................160
			Engine Oil.............................................162
			Hydraulic Oil..........................................163
			Tires..................................................164
			Engine Cooling System..................................167
			Air Intake System......................................168
			Battery................................................170
			Windshield Washer System (if equipped).................171
	Section 8 - Additional Checks..................................173
		8.1 General................................................173
		8.2 Load Stability Indicator System (CE & AUS).............173
		8.3 Boom Interlock (TH414, TH514 & TH417)..................174
		8.4 Auxiliary Power (If Equipped for Platform).............176
	Section 9 - Specifications.....................................177
		9.1 Product Specifications.................................177
			Fluids.................................................177
			Fluid Capacities.......................................178
			Tires..................................................179
			Performance............................................180
			Dimensions.............................................183
			Declaration of Vibration (CE)..........................186
			Noise Emission Level (CE)..............................186
	Index..........................................................187
	Inspection, Maintenance and Repair Log.........................191

CAT TH336 TH337 TH406 TH407 TH414 TH514 TH417 TELEHANDLER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected]should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M