Cat TH360B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH360B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH360B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Important Safety Information

• Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
• A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
• Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product.
• If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved. The message that appears under the warning explains the hazard and can be either written or pictorially presented. Operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication.

• Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose.
• The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Caterpillar® dealers have the most current information available.

WARNING

When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to premature failures, product damage, personal injury or death

TABLE OF CONTENTS:

Cat TH360B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

31200243_A_TH360B_CAT_O&MM...............................................................................  1
	Table of Contents....................................................................................  3
	Foreword.............................................................................................  7
		Literature Information...........................................................................  7
		Safety...........................................................................................  7
		Operation........................................................................................  7
		Maintenance......................................................................................  7
			Maintenance Intervals........................................................................  7
		Certified Engine Maintenance.....................................................................  7
		Machine Capacity.................................................................................  7
		Contact Information..............................................................................  8
	Safety Section.......................................................................................  9
		Safety Messages..................................................................................  9
			Do Not Operate (1)........................................................................... 12
			Do Not Stand Under the Load (2).............................................................. 12
			No Hands (3)................................................................................. 13
			Do Not Operate (4)........................................................................... 13
			Forks (5).................................................................................... 14
			Do Not Weld On The ROPS/FOPS Structure (6)................................................... 14
			Crushing Hazard (7).......................................................................... 15
			No Hands (8)................................................................................. 15
			Seat Belt (9)................................................................................ 16
			Crushing Hazard (10)......................................................................... 16
			Crushing Hazard (11)......................................................................... 17
			Engine Coolant (12).......................................................................... 17
			Avoid Power Lines (13)....................................................................... 18
			Low Bridge (14).............................................................................. 18
			Jump Start Cables (15)....................................................................... 19
			Ether (16)................................................................................... 19
			Crushing Hazard (17)......................................................................... 20
			Crushing Hazard (18)......................................................................... 20
			Operation (19)............................................................................... 20
			Impaling Hazard (20)......................................................................... 20
			Crushing Hazard (21)......................................................................... 21
			Entanglement and Flying Objects (22)......................................................... 21
			Trap Point (23).............................................................................. 21
			Crushing Hazard (24)......................................................................... 21
			Ether (25)................................................................................... 22
			Additional Messages.......................................................................... 22
		General Hazard Information....................................................................... 26
			Pressurized Air and Water.................................................................... 27
			Trapped Pressure............................................................................. 27
			Fluid Penetration............................................................................ 27
			Containing Fluid Spillage.................................................................... 27
			Dispose of Waste Properly.................................................................... 27
		Crushing Prevention and Cutting Prevention....................................................... 27
			Burn Prevention.............................................................................. 28
			Coolant...................................................................................... 28
			Oils......................................................................................... 28
			Batteries.................................................................................... 28
		Fire Prevention and Explosion Prevention......................................................... 28
			Fire Extinguisher............................................................................ 29
			Lines, Tubes and Hoses....................................................................... 29
			Fire Extinguisher Location................................................................... 30
			Tire Information............................................................................. 30
			Electrical Storm Injury Prevention........................................................... 30
			Before Starting Engine....................................................................... 31
		Engine Starting.................................................................................. 31
		Before Operation................................................................................. 32
		Operation........................................................................................ 32
			Machine Operating Temperature Range.......................................................... 32
			Machine Operation............................................................................ 32
			Travel....................................................................................... 32
			Lifting Capacities........................................................................... 32
			Work Tools................................................................................... 33
		Engine Stopping.................................................................................. 33
		Work Tools....................................................................................... 33
		Parking.......................................................................................... 33
		Equipment Lowering with Loss of Hydraulic Power.................................................. 34
		Sound Information and Vibration Information...................................................... 34
			Sound Level.................................................................................. 34
			Vibration Level.............................................................................. 34
		Operator Station................................................................................. 34
		Guards (Operator Protection)..................................................................... 34
			Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS)............. 35
			Other Guards (If Equipped)................................................................... 35
	Product Information Section.......................................................................... 37
		General Information.............................................................................. 37
			Lifting Capacities........................................................................... 37
			Examples of Estimating the Lift Operation from the Load Chart................................ 38
		Specifications................................................................................... 39
			Intended Use................................................................................. 40
			Application/Configuration Restrictions....................................................... 40
		Identification Information....................................................................... 40
			Plate Locations and Film Locations........................................................... 40
			Serial Number................................................................................ 41
			Certification................................................................................ 41
			Sound........................................................................................ 41
			ROPS/FOPS Film............................................................................... 42
			Machine Security System...................................................................... 42
			Italian Roading Homologation................................................................. 42
		Emissions Certification Film..................................................................... 44
	Operation Section.................................................................................... 45
		Before Operation................................................................................. 45
			Mounting and Dismounting..................................................................... 45
			Alternate Exit............................................................................... 45
			Daily Inspection............................................................................. 45
		Machine Operation................................................................................ 47
			Alternate Exit............................................................................... 47
			Seat......................................................................................... 47
			Air Suspension (If Equipped)................................................................. 48
			Seat Belt.................................................................................... 48
			Operator Controls (Side Console)............................................................. 51
			Operator Controls............................................................................ 53
			Operation Information........................................................................ 69
			Work Tools................................................................................... 77
			Monitoring System............................................................................ 82
			Backup Alarm................................................................................. 85
			Cab Door..................................................................................... 86
		Engine Starting.................................................................................. 86
			Engine Starting.............................................................................. 86
			Starting Below 0 C (32F)................................................................... 87
			Engine and Machine Warm-Up................................................................... 87
		Parking.......................................................................................... 88
			Stopping the Machine......................................................................... 88
			Stopping the Engine.......................................................................... 88
			Stopping the Engine if an Electrical Malfunction Occurs...................................... 88
			Leaving the Machine.......................................................................... 88
		Transportation Information....................................................................... 89
			Shipping the Machine......................................................................... 89
			Roading the Machine.......................................................................... 89
			Lifting and Tying Down the Machine........................................................... 90
		Towing Information............................................................................... 90
			Towing the Machine........................................................................... 90
			Types of Towing Hitches...................................................................... 92
		Engine Starting (Alternate Methods).............................................................. 93
			Engine Starting with Jump Start Cables....................................................... 93
			Equipment Lowering with Loss of Hydraulic Power.............................................. 95
	Maintenance Section.................................................................................. 99
		Maintenance Access............................................................................... 99
			Access Doors and Covers...................................................................... 99
		Tire Inflation Information....................................................................... 99
			Tire Inflation with Air...................................................................... 99
			Tire Pressure................................................................................100
			Tire Inflation Pressure Adjustment...........................................................101
			Tire Damage..................................................................................101
			Tire Replacement.............................................................................101
			Wheel and Tire Installation..................................................................101
		Lubricant Viscosities and Refill Capacities......................................................102
			Lubricant Viscosities........................................................................102
			Capacities (Refill)..........................................................................104
			SOS Information..............................................................................105
		Maintenance Support..............................................................................105
			Welding on Machines and Engines with Electronic Controls.....................................105
		Maintenance Interval Schedule....................................................................106
		Axle Breathers - Clean/Replace...................................................................108
		Backup Alarm - Test..............................................................................108
		Battery - Recycle................................................................................108
		Battery or Battery Cable - Inspect/Replace.......................................................108
		Belt - Inspect/Replace...........................................................................109
			Inspect......................................................................................109
			Replace......................................................................................109
		Boom Chain - Inspect/ Lubricate..................................................................110
		Boom Chain Tension -Check/ Adjust................................................................110
			Check Condition..............................................................................110
			Check and Adjust the Chain Tension...........................................................110
			Measure the Chain for Wear...................................................................111
		Boom Cylinder Pin - Lubricate....................................................................112
		Boom Head Section - Lubricate....................................................................112
		Boom Pivot Shaft - Lubricate.....................................................................112
		Boom Telescoping Cylinder Air- Purge.............................................................112
		Boom Wear Pad Clearance - Inspect/Adjust.........................................................113
			Adjustment...................................................................................114
		Boom and Frame - Inspect.........................................................................115
		Braking System - Test............................................................................116
			Service Brake................................................................................116
			Parking Brake................................................................................117
		Cab Air Filter - Clean/Replace...................................................................117
			Primary Cab Air Filter.......................................................................117
			Secondary Cab Air Filter.....................................................................118
		Circuit Breakers - Test..........................................................................118
		Cooling System Coolant - Change..................................................................119
		Cooling System Coolant Level - Check.............................................................120
		Cooling System Coolant Sample (Level 1) - Obtain.................................................121
		Cooling System Coolant Sample (Level 2) - Obtain.................................................121
		Cooling System Pressure Cap - Clean/Replace......................................................122
		Cooling System Water Temperature Regulator Replace...............................................122
		Differential Oil - Change........................................................................123
			Rear Axle Differential.......................................................................123
			Front Axle Differential......................................................................124
		Differential Oil Level - Check...................................................................124
			Rear Axle Differential.......................................................................124
			Front Axle Differential......................................................................125
		Differential Oil Sample - Obtain.................................................................125
		Drive Shaft Spline - Lubricate...................................................................126
		Drive Shaft Universal Joint Bolts - Check........................................................126
		Engine Air Filter Primary Element - Clean/Replace................................................127
			Cleaning Primary Air Filter Elements.........................................................127
			Inspecting the Primary Air Filter Elements...................................................128
		Engine Air Filter Secondary Element - Replace....................................................129
		Engine Air Filter Primary Element - Replace......................................................129
		Engine Mounts - Inspect..........................................................................129
		Engine Oil Level - Check.........................................................................129
		Engine Oil Sample - Obtain.......................................................................130
		Engine Oil and Filter - Change...................................................................130
		Engine Valve Lash - Check........................................................................131
		Final Drive Oil - Change.........................................................................132
		Final Drive Oil Level - Check....................................................................132
		Final Drive Oil Sample - Obtain..................................................................133
		Fork Leveling Cylinder Pin - Lubricate...........................................................134
		Frame Leveling Cylinder Pin - Lubricate..........................................................134
		Fuel System - Prime..............................................................................134
		Fuel System Secondary Filter Replace.............................................................135
		Fuel System Water Separator - Drain..............................................................135
		Fuel System Water Separator Element - Replace....................................................136
		Fuel Tank Cap - Clean............................................................................137
		Fuel Tank Water and Sediment - Drain.............................................................137
		Fuses and Relays - Replace.......................................................................138
			Fuses........................................................................................138
			Relays.......................................................................................140
		Indicators and Gauges - Test.....................................................................140
		Longitudinal Stability Indicator - Calibrate.....................................................141
		Longitudinal Stability Indicator -Test...........................................................141
			Initial Test.................................................................................141
			Second Test..................................................................................141
		Oil Filter - Inspect.............................................................................141
			Inspect a Used Filter for Debris.............................................................141
		Parking Brake - Adjust...........................................................................142
		Pulley for Boom Extension Chain - Lubricate......................................................142
		Pulley for Boom Retraction Chain - Lubricate.....................................................142
		Radiator Core - Clean............................................................................143
		Refrigerant Dryer - Replace......................................................................143
		Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect....144
		Seat Belt - Inspect..............................................................................144
		Seat Belt - Replace..............................................................................145
		Stabilizer and Cylinder Bearings - Lubricate.....................................................145
		Tire Inflation - Check...........................................................................145
		Transmission and Hydraulic System Oil - Change...................................................146
		Transmission and Hydraulic System Oil Filter - Replace...........................................147
		Transmission and Hydraulic System Oil Level - Check..............................................148
		Transmission and Hydraulic System Oil Sample - Obtain............................................149
		Transmission and Hydraulic System Tank Breather - Clean..........................................149
		Turbocharger - Inspect...........................................................................149
		Wheel Nut Torque - Check.........................................................................149
		Window Washer Reservoir -Fill....................................................................150
		Window Wiper -Inspect/ Replace...................................................................150
		Windows - Clean..................................................................................150
		Work Tool - Inspect/Replace......................................................................150
			Forks........................................................................................150
			Buckets......................................................................................152
	Reference Information Section........................................................................155
		Approved Work Tools..............................................................................155

CAT TH360B TELEHANDLER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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