Cat TH414C GC TH417C GC Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH414C GC TH417C GC Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH414C GC TH417C GC Operation & Maintenance Manual – PDF DOWNLOAD

This manual  is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

• The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.
• Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing.
• Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the material handler:

• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Modifications

Modifications to this machine may affect compliance with Industry Standards and/ or Governmental Regulations. Any modification must be approved by JLG

• This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product.
• JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc. must be notified immediately in all instances where
• JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications

TABLE OF CONTENTS:

Cat TH414C GC TH417C GC Operation & Maintenance Manual – PDF DOWNLOAD

31200957_B_TH414C GC, TH417C GC_CAT_OMM....................  1
	Revision Log...........................................  3
	Read This First........................................  4
	Table of Contents......................................  7
	Section 1 - General Safety Practices................... 11
		1.1 Hazard Classification System................... 11
			Safety Alert System and Safety Signal Words.... 11
		1.2 General Precautions............................ 11
		1.3 Operation Safety............................... 12
			Electrical Hazards............................. 12
			Tip Over Hazard................................ 13
			Travel Hazard.................................. 16
			Load Falling Hazard............................ 17
			Lifting Personnel.............................. 18
			Driving Hazards on Slopes...................... 19
			Pinch Points and Crush Hazards................. 20
			Fall Hazard.................................... 22
			Chemical Hazards............................... 23
	Section 2 - Pre-Operation and Inspection............... 25
		2.1 Pre-Operation Check and Inspection............. 25
		2.2 Safety Decals.................................. 27
		2.3 Walk-Around Inspection......................... 30
		2.4 Warm-Up and Operational Checks................. 32
			Warm-Up Check.................................. 32
			Operational Check.............................. 32
		2.5 Operator Cab................................... 33
		2.6 Windows........................................ 34
			Cab Door Window................................ 34
			Rear Window.................................... 35
	Section 3 - Controls and Indicators.................... 37
		3.1 General........................................ 37
		3.2 Controls....................................... 38
			Instrument Cluster............................. 40
			Ignition....................................... 42
			Park Brake..................................... 43
			Parking Procedure.............................. 43
			Transmission Control Lever (if equipped)....... 44
			Load Stability Indicator - LSI................. 46
			Steering Column Adjuster....................... 48
			Joystick....................................... 50
			Console Switches............................... 56
			Accessory Control Lever........................ 58
		3.3 Anti Theft..................................... 59
		3.4 Steer Modes.................................... 60
			Manual Steering Alignment Mode Change.......... 60
		3.5 Operator Seat.................................. 61
			Operator Presence.............................. 61
			Adjustments.................................... 62
			Seat Belt...................................... 63
		3.6 Boom Indicators................................ 64
			Boom Extension................................. 64
	Section 4 - Operation.................................. 65
		4.1 Engine......................................... 65
			Starting the Engine............................ 65
			Battery Boosted Starting....................... 66
			Normal Engine Operation........................ 67
			Shut-Down Procedure............................ 67
		4.2 Operating with a Non-Suspended Load............ 68
			Lift Load Safely............................... 68
			Picking Up a Load.............................. 68
			Transporting a Load............................ 69
			Leveling Procedure............................. 69
			Placing a Load................................. 70
			Disengaging a Load............................. 70
		4.3 Operating with a Suspended Load................ 71
			Lift Load Safely............................... 71
			Picking Up a Suspended Load.................... 71
			Transporting a Suspended Load.................. 72
			Leveling Procedure............................. 72
			Placing a Suspended Load....................... 73
			Disengaging a Suspended Load................... 73
		4.4 Road Operation (CE)............................ 74
		4.5 Loading and Securing for Transport............. 75
			Tiedown........................................ 75
			Lifting........................................ 76
	Section 5 - Attachments................................ 77
		5.1 Approved Attachments........................... 77
		5.2 Unapproved Attachments......................... 77
		5.3 JLG Supplied Attachments....................... 78
			CAT Quick Coupler.............................. 78
		5.4 Telehandler/Attachment/Fork Capacity........... 80
		5.5 Use of the Capacity Chart...................... 81
			Capacity Indicator Locations................... 81
			Sample Load Chart.............................. 82
			Example........................................ 84
		5.6 Attachment Installation........................ 86
			CAT Quick Coupler.............................. 86
			Manitou Coupler................................ 88
			JCB Coupler.................................... 90
			Hydraulic Operated Attachment.................. 92
		5.7 Adjusting/Moving Forks......................... 93
		5.8 Attachment Operation........................... 94
			Carriage w/Forks............................... 95
			Bucket......................................... 96
			Multi-Purpose Bucket........................... 98
			Fork Mounted Hook..............................100
			Coupler Mounted Hook...........................101
			Truss Boom.....................................102
	Section 6 - Emergency Procedures.......................103
		6.1 Towing a Disabled Product......................103
			Moving Short Distances.........................103
			Moving Longer Distance.........................103
		6.2 Emergency Lowering of Boom.....................104
		6.3 Cab Emergency Exit.............................104
	Section 7 - Lubrication and Maintenance................105
		7.1 Introduction...................................105
			Clothing and Safety Gear.......................105
		7.2 General Maintenance Instructions...............106
		7.3 Service and Maintenance Schedules..............107
			10 & 1st 50 Hour Maintenance Schedule..........107
			50 & 1st 250 Hour Maintenance Schedule.........108
			250 & 500 Hour Maintenance Schedule............109
			1000 & 3000 Hour Maintenance Schedule..........110
			6000 & 12000 Hour Maintenance Schedule.........111
		7.4 Lubrication Schedules..........................112
			TH414C GC......................................112
			TH417C GC......................................113
		7.5 Operator Maintenance Instructions..............114
			Fuel System....................................114
			Tires..........................................116
			Engine Oil.....................................118
			Engine Cooling System..........................119
			Hydraulic Oil..................................120
			Transmission Oil...............................121
			Air Intake System..............................122
			Cab Air Filters (if equipped)..................124
			Battery........................................126
			Windshield Washer System (if equipped).........127
	Section 8 - Additional Checks..........................129
		8.1 General........................................129
		8.2 Load Stability Indicator System................129
		8.3 Boom Interlock.................................130
	Section 9 - Specifications.............................131
		9.1 Product Specifications.........................131
			Fluids.........................................131
			Capacities.....................................133
			Tires..........................................134
			Performance....................................135
			Dimensions.....................................136
			Declaration of Vibration.......................138
			Noise Emission Level (CE)......................138
			Machine Towing Capacity........................138
	Index..................................................139
	Inspection, Maintenance and Repair Log.................143

CAT TH414C GC TH417C GC OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]]

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