Cat TH580B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH580B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH580B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Foreword

Literature Information

• This manual should be stored in the operator’s compartment in the literature holder or seat back literature storage area. This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.
• Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.
• Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.
• Whenever a question arises regarding your machine, or this publication, please consult your Caterpillar dealer for the latest available information.

Safety

• The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.
• Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

Operation

• The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.
• Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.
• Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities

Maintenance

The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the “When Required” service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or “one safe source” for all maintenance procedures.

Maintenance Intervals

• Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.
• Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Certified Engine Maintenance

• Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.
• It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.

Machine Capacity

Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Caterpillar dealer for further information

TABLE OF CONTENTS:

Cat TH580B Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

31200245_C_TH580B_CAT_O&MM...............................................................................  1
	Effectivity..........................................................................................  3
	Table of Contents....................................................................................  5
	Foreword.............................................................................................  9
		Literature Information...........................................................................  9
		Safety...........................................................................................  9
		Operation........................................................................................  9
		Maintenance......................................................................................  9
			Maintenance Intervals........................................................................  9
		Certified Engine Maintenance.....................................................................  9
		Machine Capacity.................................................................................  9
		Contact Information.............................................................................. 10
	Safety Section....................................................................................... 11
		Safety Messages.................................................................................. 11
			Do Not Operate (1)........................................................................... 13
			Do Not Stand Under the Load (2).............................................................. 14
			No Hands (3)................................................................................. 14
			Do Not Operate (4)........................................................................... 15
			Forks (5).................................................................................... 15
			ROPS/FOPS Structure (6)...................................................................... 16
			No Hands (7)................................................................................. 16
			Crushing Hazard (8).......................................................................... 17
			Seat Belt (9)................................................................................ 17
			Crushing Hazard (10)......................................................................... 18
			Crushing Hazard (11)......................................................................... 18
			Engine Coolant (12).......................................................................... 19
			Avoid Power Lines (13)....................................................................... 19
			Low Bridge (14).............................................................................. 20
			Jump Start Cables (15)....................................................................... 20
			Ether (16)................................................................................... 21
			Crushing Hazard (17)......................................................................... 21
			Crushing Hazard (18)......................................................................... 21
			Crushing Hazard (19)......................................................................... 22
			Ether (20)................................................................................... 22
			Universal Warning (21)....................................................................... 23
			Hand (High Pressure) (22).................................................................... 23
			Additional Messages.......................................................................... 23
		General Hazard Information....................................................................... 27
			Pressurized Air and Water.................................................................... 28
			Trapped Pressure............................................................................. 28
			Fluid Penetration............................................................................ 28
			Containing Fluid Spillage.................................................................... 28
			Dispose of Waste Properly.................................................................... 29
		Crushing Prevention and Cutting Prevention....................................................... 29
		Burn Prevention.................................................................................. 29
			Coolant...................................................................................... 29
			Oils......................................................................................... 29
			Batteries.................................................................................... 29
		Fire Prevention and Explosion Prevention......................................................... 30
			Fire Extinguisher............................................................................ 31
			Lines, Tubes and Hoses....................................................................... 31
			Fire Extinguisher Location................................................................... 31
			Tire Information............................................................................. 31
			Electrical Storm Injury Prevention........................................................... 32
			Before Starting Engine....................................................................... 32
		Engine Starting.................................................................................. 32
		Before Operation................................................................................. 33
		Operation........................................................................................ 33
			Machine Operating Temperature Range.......................................................... 33
			Machine Operation............................................................................ 33
			Travel....................................................................................... 33
			Lifting Capacities........................................................................... 33
			Work Tools................................................................................... 34
		Engine Stopping.................................................................................. 34
		Work Tools....................................................................................... 34
		Parking.......................................................................................... 35
		Equipment Lowering with Loss of Hydraulic Power.................................................. 35
		Sound Information and Vibration Information...................................................... 35
			Sound Level.................................................................................. 35
			Vibration Level.............................................................................. 35
			Operator Station............................................................................. 36
		Guards (Operator Protection)..................................................................... 36
			Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS)............. 36
			Other Guards (If Equipped)................................................................... 36
	Product Information Section.......................................................................... 37
		General Information.............................................................................. 37
			Lifting Capacities........................................................................... 37
			Examples of Estimating the Lift Operation from the Load Chart................................ 38
		Specifications................................................................................... 39
			Intended Use................................................................................. 39
			Application/Configuration Restrictions....................................................... 40
		Identification Information....................................................................... 40
			Plate Locations and Film Locations........................................................... 40
			Serial Number................................................................................ 40
			Certification................................................................................ 41
			Sound........................................................................................ 41
			ROPS/FOPS Film............................................................................... 41
			Machine Security System...................................................................... 42
			Italian Roading Homologation................................................................. 42
		Emissions Certification Film..................................................................... 43
	Operation Section.................................................................................... 45
		Before Operation................................................................................. 45
			Mounting and Dismounting..................................................................... 45
			Alternate Exit............................................................................... 45
			Daily Inspection............................................................................. 45
		Machine Operation................................................................................ 46
			Alternate Exit............................................................................... 46
			Seat......................................................................................... 46
			Air Suspension (If Equipped)................................................................. 47
			Seat Belt.................................................................................... 47
			Operator Controls (Side Console)............................................................. 50
			Operator Controls............................................................................ 52
			Battery Disconnect Switch (If Equipped)...................................................... 62
			Boom Cylinder Lock (If Equipped)............................................................. 63
			Operation Information........................................................................ 64
			Work Tools................................................................................... 71
			Monitoring System............................................................................ 76
			Backup Alarm................................................................................. 79
			Cab Door..................................................................................... 79
		Engine Starting.................................................................................. 80
			Engine Starting.............................................................................. 80
			Starting Below 0 C (32F)................................................................... 80
			Engine and Machine Warm-Up................................................................... 81
		Parking.......................................................................................... 81
			Stopping the Machine......................................................................... 81
		Stopping the Engine.............................................................................. 81
			Stopping the Engine if an Electrical Malfunction Occurs...................................... 82
			Leaving the Machine.......................................................................... 82
		Transportation Information....................................................................... 82
			Shipping the Machine......................................................................... 82
			Roading the Machine.......................................................................... 83
			Lifting and Tying Down the Machine........................................................... 83
		Towing Information............................................................................... 84
			Towing the Machine........................................................................... 84
		Engine Starting (Alternate Methods).............................................................. 86
			Engine Starting with Jump Start Cables....................................................... 86
			Equipment Lowering with Loss of Hydraulic Power.............................................. 87
			Procedure for Retracting the Boom without Hand Pump.......................................... 88
			Procedure for Lowering the Boom with Hand Pump............................................... 89
			Procedure for Lowering the Boom without Hand Pump............................................ 89
			Resetting the Load Control System............................................................ 90
	Maintenance Section.................................................................................. 93
		Maintenance Access............................................................................... 93
			Access Doors and Covers...................................................................... 93
		Tire Inflation Information....................................................................... 93
			Tire Inflation with Air...................................................................... 93
			Tire Pressure................................................................................ 94
			Tire Inflation Pressure Adjustment........................................................... 95
			Tire Damage.................................................................................. 95
			Tire Replacement............................................................................. 95
			Wheel and Tire Installation.................................................................. 96
		Lubricant Viscosities and Refill Capacities...................................................... 96
			Lubricant Viscosities........................................................................ 96
			Capacities (Refill).......................................................................... 98
			SOS Information.............................................................................. 98
		Maintenance Support.............................................................................. 99
			Welding on Machines and Engines with Electronic Controls..................................... 99
		Maintenance Interval Schedule.................................................................... 99
		Axle Breathers - Clean/Replace...................................................................101
		Backup Alarm - Test..............................................................................101
		Battery - Recycle................................................................................101
		Battery or Battery Cable - Inspect/Replace.......................................................101
		Belt - Inspect/Replace...........................................................................101
			Inspect......................................................................................101
			Replace......................................................................................102
		Boom Chain - Inspect/ Lubricate..................................................................102
		Boom Chain Tension -Check/ Adjust................................................................103
			Check Condition..............................................................................103
			Check and Adjust the Chain Tension...........................................................103
			Measure the Chain for Wear...................................................................105
		Boom Head Section - Lubricate....................................................................106
		Boom Pivot Shaft - Lubricate.....................................................................106
		Boom Telescoping Cylinder Air - Purge............................................................106
		Boom Wear Pad Clearance - Inspect/Adjust.........................................................107
			Adjustment...................................................................................108
		Boom and Frame - Inspect.........................................................................109
		Braking System - Test............................................................................110
			Service Brake................................................................................110
			Parking Brake................................................................................111
		Cab Air Filter - Clean/Replace...................................................................111
			Primary Cab Air Filter.......................................................................111
			Secondary Cab Air Filter.....................................................................112
		Circuit Breakers - Test..........................................................................112
		Cooling System Coolant - Change..................................................................113
		Cooling System Coolant Level - Check.............................................................114
		Cooling System Coolant Sample (Level 1) - Obtain.................................................115
		Cooling System Coolant Sample (Level 2) - Obtain.................................................115
		Cooling System Pressure Cap - Clean/Replace......................................................116
		Cooling System Water Temperature Regulator Replace...............................................116
		Differential Oil - Change........................................................................117
			Rear Axle Differential.......................................................................117
			Front Axle Differential......................................................................117
		Differential Oil Level - Check...................................................................118
			Rear Axle Differential.......................................................................118
			Front Axle Differential......................................................................118
		Differential Oil Sample - Obtain.................................................................119
		Drive Shaft Spline - Lubricate...................................................................119
		Drive Shaft Universal Joint Bolts - Check........................................................120
		Engine Air Filter Primary Element - Clean/Replace................................................120
			Cleaning Primary Air Filter Elements.........................................................121
			Inspecting the Primary Air Filter Elements...................................................121
		Engine Air Filter Primary Element - Replace......................................................122
		Engine Air Filter Secondary Element - Replace....................................................122
		Engine Mounts - Inspect..........................................................................122
		Engine Oil Level - Check.........................................................................123
		Engine Oil Sample - Obtain.......................................................................123
		Engine Oil and Filter - Change...................................................................123
		Engine Valve Lash - Check........................................................................125
		Final Drive Oil - Change.........................................................................125
		Final Drive Oil Level - Check....................................................................126
		Final Drive Oil Sample - Obtain..................................................................126
		Fork Leveling Cylinder Pin - Lubricate...........................................................127
		Frame Leveling Cylinder Pin - Lubricate..........................................................127
		Fuel System - Prime..............................................................................127
		Fuel System Water Separator - Drain..............................................................128
		Fuel System Water Separator Element - Replace (Tier II)..........................................128
		Fuel System Water Separator Element - Replace (Tier III).........................................129
		Fuel Tank Cap - Clean............................................................................130
		Fuel Tank Water and Sediment - Drain.............................................................131
		Fuses and Relays - Replace.......................................................................131
			Fuses........................................................................................131
			Relays.......................................................................................133
		Indicators and Gauges - Test.....................................................................134
		Longitudinal Stability Indicator - Calibrate.....................................................134
		Longitudinal Stability Indicator - Test..........................................................134
			Initial Test.................................................................................134
			Second Test..................................................................................135
		Oil Filter - Inspect.............................................................................135
			Inspect a Used Filter for Debris.............................................................135
		Parking Brake - Adjust...........................................................................135
		Pulley for Boom Extension Chain - Lubricate......................................................136
		Pulley for Boom Retraction Chain - Lubricate.....................................................136
		Radiator Core - Clean............................................................................136
		Refrigerant Dryer - Replace......................................................................137
		Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect....137
		Seat Belt - Inspect..............................................................................138
		Seat Belt - Replace..............................................................................138
		Stabilizer and Cylinder Bearings - Lubricate.....................................................138
		Tire Inflation - Check...........................................................................139
		Transmission and Hydraulic System Oil - Change...................................................139
		Transmission and Hydraulic System Oil Filter - Replace...........................................140
		Transmission and Hydraulic System Oil Level - Check..............................................141
		Transmission and Hydraulic System Oil Sample - Obtain............................................142
		Transmission and Hydraulic System Tank Breather - Clean..........................................142
		Turbocharger - Inspect...........................................................................143
		Wheel Nut Torque - Check.........................................................................143
		Window Washer Reservoir -Fill....................................................................143
		Window Wiper -Inspect/ Replace...................................................................144
		Windows - Clean..................................................................................144
		Work Tool - Inspect/Replace......................................................................144
			Forks........................................................................................144
			Buckets......................................................................................146
	Reference Information Section........................................................................147
		Approved Work Tools..............................................................................147
	Index................................................................................................149

CAT TH580B TELEHANDLER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected]should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M