CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
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CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
Description
CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
FILE DETAILS:
CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
Language : English
Pages : 99
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
About this manual:
This chapter contains important information which will simplify work with this manual for you. In
addition, it contains information about the structure of the manual and on the characters and
symbols used.
If you use an operating manual which has not been written for your gearbox type, you will endanger
yourself and others. Ensure that the data on the gearbox correspond to those in the operating
manual.
This operating manual belongs to:
DBT-Gearbox KP-45 CST Serial No.: 9145 440 000 BA 00
the place of operation.
Send for a new manual immediately if the present manual is no longer
complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for all persons working with or on
the gearbox.
All persons working at the face, at the face end or in the entry must
have read this operating manual.
This includes persons:
J responsible for transport,
J developing the longwall setup room,
J carrying out erection / disassembly,
J operating the conveyor,
J eliminating faults,
J carrying out daily routine work at the face or in the entry,
J carrying out maintenance operations,
J carrying out repairs.
TABLE OF CONTENTS:
CAT Track Type Tractor DBT Gearbox KP-45 CST Operating Manual BI616007 – PDF DOWNLOAD
1 About this manual
Before starting work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Erection and repair 2 3
Operating conditions 2 4
Intended use 2 4
Unauthorised use 2 4
Safety instructions 2 5
Overview of the safety instructions 2 11
3 Storage and transport
Storage 3 3
Storage of the Equipment 3 3
Transport 3 4
Load Units; Dimensions and Weights 3 4
Before Transport 3 4
Transport plan Gearbox KP-45 3 5
4 Installation
Installing the gearbox 4 3
Cooling water supply 4 4
Drive Connection 4 4
Installation of the electric motor 4 5
Assembly and Start-Up 4 6
Checking the oil level 4 6
Inspection of the gearbox 4 6
Bleeding of the high-pressure pump 4 6
Bleeding of the CST clutch cylinder 4 7
Flushing the control plate 4 8
Starting up the conveyor installation 4 9
Dismantling and removing the equipment 4 10
Important instructions for dismantling 4 10
BI616007
Index
DBT – Gearbox KP-45 CST
5 Operation
Maintenance of the gearbox 5 3
Retightening bolts 5 3
Oil Level Check 5 3
Oil change 5 3
Maintenance of Filters 5 6
Maintenance of the hydraulics 5 6
Supply unit – Replacement of components 5 7
General 5 7
High pressure Filter – Replacing Filter Elements 5 7
Servo valve 5 9
Rotational speed sensor, drive unit 5 11
Pressure sensor PDS 100 5 11
Temperature sensor PT 100 5 11
Instructions for Emergency Operation 5 13
With functioning internal pressure pump 5 14
Emergency operation Hand pump 5 15
Hand Pump 5 16
How to operate the hand pump 5 16
Emergency Operation 5 17
Tensioning the chain 5 17
Taking an oil sample 5 17
Troubleshooting 5 18
Troubleshooting Hydraulic System 5 18
Troubleshooting CST-Gearboxes 5 19
6 Technical Data
Main Dimensions 6 3
Technical data sheet 6 6
Design Characteristics 6 6
Cooling water quality 6 6
Rated input power and input torque 6 7
Performance Data 6 8
Technical Description 6 9
Explanation of the Supply Unit 6 10
Function and Method of Operation CST-System 6 12
CST Gearbox Hydraulic Controller 6 15
General 6 15
Constant system pressure 6 15
Pressure control during normal operation 6 15
Control procedure 6 15
Emergency operation using internal piston pump 6 16
Hydraulic Control Plate 6 17
BI616007
Index
Doc no : 9145 440 000 BA 00 STVP / 05
Hydraulic layout 6 18
Accessories 6 23
Hose Connection for Valve Screw 6 23
Drive coupling (E-motor) 6 23
Tightening torques 6 25
Screws with metric coarse thread DIN 13 6 25
Oil Levels and Oil Capacities 6 26
Oil dipstick 6 26
Oil Levels 6 27
Oil Capacities 6 28
Permissible Media 6 29
Oil Recommendations for CST Gearboxes 6 29
Requirements for Gear Oils for CST Gearboxes 6 29
Lubricating greases and pastes 6 31
7 For your information
Our service 7 3
Service addresses 7 3
Standards and guidelines 7 5
Contact us: [email protected]
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