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Caterpillar DP135NM1S Lift Truck Service, Operation & Maintenance Manuals – PDF DOWNLOAD
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Caterpillar DP135NM1S Lift Truck Service, Operation & Maintenance Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar DP135NM1S Lift Truck Service, Operation & Maintenance Manuals – PDF DOWNLOAD
SAFETY RULES FOR LIFT TRUCK OPERATORS
General
The safety rules and regulations in this section are representative of some, but not all rules and regulations that apply to lift trucks. Rules are paraphrased without representation that they have been reproduced verbatim. All lift truck users should be familiar with their Local, Regional, and National regulations.
- Operate this lift truck in accordance with local regulations. The most effective way of reducing the risk of serious injuries, or even death, to you and others, is for you to know how to operate the lift truck properly. Drive alertly and avoid maneuvers or conditions that could cause accidents. Be professional. Do not operate your lift truck if it is in need of maintenance, repair or appears to be unsafe in any way.
- Report all unsafe conditions immediately to your supervisor, then contact your authorized Cat lift truck dealer. Do not attempt any adjustments or repairs unless you are trained and authorized to do so. Continuing improvement and advancement of product design may have caused changes to your lift truck, which are not included in this publication. Whenever a question arises regarding your lift truck, or this publication, please contact your authorized Cat lift truck dealer for the latest available information.
FOREWORD
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar DP135NM1S Lift Truck Service, Operation & Maintenance Manuals – PDF DOWNLOAD’
99790-47100-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.............. 1 99790-47100-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE.......... 31 99790-47100-04_REFUELING.......................................... 41 99790-47100-05_OPERATION.......................................... 43 99790-47100-06_OPERATING_TECHNIQUES............................... 57 99790-47100-07_STORING_THE_LIFT_TRUCK............................. 71 99790-47100-09_SPECIAL_SITUATIONS................................. 73 99790-47100-10_TROUBLESHOOTING.................................... 77 99790-47110-00_FOREWORD........................................... 93 99790-47110-02_KNOW_YOUR_FORKLIFT_TRUCK........................... 101 99790-47110-08_TRANSPORTATION_HINTS............................... 153 99790-47110-11_MAINTENANCE........................................ 155 99790-47110-12_SERVICE_DATA....................................... 205 99790-47110-13_TO_THE_CAT_LIFT_TRUCK_OWNER........................ 211 99790-47120-00_FOREWORD........................................... 219 99790-47120-00_FOREWORD....................................... 222 99790-47120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.............. 229 99790-47120-01_SAFETY RULES FOR LIFT TRUCK OPERATORS.......... 229 99790-47120-02_KNOW_YOUR_LIFT_TRUCK............................... 259 99790-47120-02_KNOW YOUR LIFT TRUCK........................... 259 99790-47120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE_......... 311 99790-47120-03_HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE .... 311 99790-47120-04_REFUELING.......................................... 320 99790-47120-04_REFUELING...................................... 320 99790-47120-05_OPERATION.......................................... 321 99790-47120-05_OPERATION...................................... 321 99790-47120-06_OPERATING_TECHNIQUES............................... 334 99790-47120-06_OPERATING TECHNIQUES........................... 334 99790-47120-07_STORING_THE_LIFT_TRUCK............................. 348 99790-47120-07_STORING THE LIFT TRUCK......................... 348 99790-47120-08_TRANSPORTATION_HINTS............................... 350 99790-47120-08_TRANSPORTATION HINTS........................... 350 99790-47120-09_SPECIAL_SITUATIONS................................. 351 99790-47120-09_SPECIAL SITUATIONS............................. 351 99790-47120-10_TROUBLESHOOTING.................................... 354 99790-47120-10_TROUBLESHOOTING................................ 354 99790-47120-11_MAINTENANCE........................................ 370 99790-47120-11_MAINTENANCE.................................... 370 99790-47120-12_SERVICE_DATA....................................... 420 99790-47120-12_SERVICE DATA................................... 420 99790-47120-13_TO_THE_CAT_LIFT_TRUCK_OWNER........................ 425 99790-47120-13_TO THE CAT LIFT TRUCK OWNER.................... 425 99799-41110-00_FOREWORD........................................... 428 99799-41110-00_FOREWORD....................................... 432 99799-41110-01_GENERAL_INFORMATION................................ 450 99799-41110-01_GENERAL INFORMATION............................ 450 99799-41110-02_COOLING_SYSTEM..................................... 456 99799-41110-02_COOLING SYSTEM................................. 456 99799-41110-03_ELECTRICAL_SYSTEM.................................. 470 99799-41110-03_ELECTRICAL SYSTEM.............................. 470 99799-41110-04_CONTROLLERS........................................ 532 99799-41110-04_CONTROLLERS.................................... 532 99799-41110-05_POWER_TRAIN........................................ 642 99799-41110-05_POWER TRAIN.................................... 642 99799-41110-06-SPEED_POWERSHIFT_TRANSMISSION...................... 654 99799-41110-06_3-SPEED POWERSHIFT TRANSMISSION................ 654 99799-41110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............. 720 99799-41110-07_FRONT AXLE AND REDUCTION DIFFERENTIAL.......... 720 99799-41110-08_REAR_AXLE.......................................... 766 99799-41110-08_REAR AXLE...................................... 766 99799-41110-09_BRAKE_SYSTEM....................................... 794 99799-41110-09_BRAKE SYSTEM................................... 794 99799-41110-10_STEERING_SYSTEM.................................... 848 99799-41110-10_STEERING SYSTEM................................ 848 99799-41110-11_HYDRAULIC_SYSTEM................................... 872 99799-41110-11_HYDRAULIC SYSTEM............................... 872 99799-41110-12_MAST_AND_FORKS..................................... 940 99799-41110-12_MAST AND FORKS................................. 940 99799-41110-13_SIDE_SHIFTER....................................... 962 99799-41110-13_SIDE SHIFTER................................... 962 99799-41110-14_FORK_POSITIONER.................................... 974 99799-41110-14_FORK POSITIONER................................ 974 99799-41110-15_SERVICE_DATA....................................... 990 99799-41110-15_SERVICE DATA................................... 990 99799-41110-16_HOW_TO_READ_CIRCUIT_DIAGRAMS.......................1008 99799-41110-16_HOW TO READ CIRCUIT DIAGRAMS...................1008 99799-41110-17_CIRCUIT_DIAGRAM....................................1022 99799-41110-17_CIRCUIT DIAGRAM................................1022 99799-88100_COOLING...............................................1058 99799-88100_ELECTRICAL_SYSTEM.....................................1078 99799-88100_ENGINE................................................1138 99799-88100_FORWORD...............................................1212 99799-88100_FUEL_AND_ENGINE_CONTROL...............................1224 99799-88100_GENERAL...............................................1270 99799-88100_INTAKE_AND_EXHAUST....................................1286 99799-88100_LUBRICATION...........................................1314 99799-88100_SPECIAL_EQUIPMENT.....................................1346
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CATERPILLAR DP135NM1S LIFT TRUCK SERVICE, OPERATION & MAINTENANCE MANUALS – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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