Caterpillar DP15N DP18N DP20CN DP20N DP25N DP30N DP35AN Chassis & Mast Service Manual

Description

Caterpillar DP15N DP18N DP20CN DP20N DP25N DP30N DP35AN Chassis & Mast Service Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar DP15N DP18N DP20CN DP20N DP25N DP30N DP35AN Chassis & Mast Service Manual – PDF DOWNLOAD

FOREWORD :

This service manual is a guide for servicing Cat® Lift Trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your lift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual.

• Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing.
• Cat Lift Trucks reserve the right to change specifications or design without notice and without incurring obligation. The trucks listed in this manual are powered by K15/K21/K25 gasoline engines or S4Q2/S4S diesel engines. For engine servicing, please refer to the applicable engine service manual.

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar DP15N DP18N DP20CN DP20N DP25N DP30N DP35AN Chassis & Mast Service Manual – PDF DOWNLOAD

99719-35120-00_FOREWORD.....................................  1
	99719-35120-00_FOREWORD.................................  2
99719-35120-01_GENERAL_INFORMATION..........................  9
	99719-35120-01_GENERAL INFORMATION......................  9
99719-35120-02_COOLING_SYSTEM............................... 19
	99719-35120-02_COOLING SYSTEM........................... 19
99719-35120-03_ELECTRICAL_SYSTEM............................ 26
	99719-35120-03_ELECTRICAL SYSTEM........................ 26
99719-35120-04_CONTROLLERS.................................. 97
	99719-35120-04_CONTROLLERS.............................. 97
99719-35120-05_POWER_TRAIN..................................155
	99719-35120-05_POWER TRAIN..............................155
99719-35120-06_CLUTCHES.....................................172
	99719-35120-06_CLUTCHES.................................172
99719-35120-07_MANUAL_TRANSMISION...........................209
	99719-35120-07_MANUAL TRANSMISION.......................209
99719-35120-08_POWERSHIFT_TRANSMISSION......................233
	99719-35120-08_POWERSHIFT TRANSMISSION..................233
99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL........278
	99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL....278
99719-35120-10_REAR_AXLE....................................306
	99719-35120-10_REAR AXLE................................306
99719-35120-11_BRAKE_SYSTEM.................................317
	99719-35120-11_BRAKE SYSTEM.............................317
99719-35120-12_STEERING_SYSTEM..............................340
	99719-35120-12_STEERING SYSTEM..........................340
99719-35120-13_HYDRAULIC_SYSTEM.............................357
	99719-35120-13_HYDRAULIC SYSTEM.........................357
99719-35120-14_MAST_AND_FORKS...............................444
	99719-35120-14_MAST AND FORKS...........................444
99719-35120-15_SERVICE_DATA.................................535
	99719-35120-15_SERVICE DATA.............................535
99789-85110-00..............................................555
99789-85110-01..............................................560
99789-85110-02..............................................587
99789-85110-03..............................................599
99789-85110-04..............................................619
99789-85110-05..............................................668
99789-85110-06..............................................748
99789-85110-07..............................................757
99789-85110-08..............................................782

CATERPILLAR DP15N DP18N DP20CN DP20N DP25N DP30N DP35AN CHASSIS & MAST SERVICE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V