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Caterpillar EP15PNT Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
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Caterpillar EP15PNT Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
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Description
Caterpillar EP15PNT Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD@
DESCRIPTION:
Caterpillar EP15PNT Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
FOREWORD:
This three-wheel (or four-wheel) electric sit-down counterbalanced lift trucks made for material lifting and transportation (hereinafter referred to as lift truck) are designed for the personnel aged 18 years old or above, and operator training is required for all lift truck operators.
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar EP15PNT Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
99750-6M120-00_FOREWORD.................................................................................. 1 99750-6M120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS..................................................... 11 99750-6M120-02_KNOW_YOUR_LIFT_TRUCK...................................................................... 39 99750-6M120-03_HOW_TO_AVOID_A_TIPOVER.................................................................... 101 99750-6M120-04_OPERATION................................................................................. 109 99750-6M120-05_OPERATING_TECHNIQUES...................................................................... 131 99750-6M120-06_STORING_THE_LIFT_TRUCK.................................................................... 143 99750-6M120-07_TRANSPORTATION_HINTS...................................................................... 145 99750-6M120-08_SPECIAL_SITUATIONS........................................................................ 151 99750-6M120-09_TROUBLESHOOTING........................................................................... 153 99750-6M120-10_MAINTENANCE............................................................................... 167 99750-6M120-11_SERVICE_DATA.............................................................................. 211 99750-6M120-12_TO_THE_CAT_LIFT_TRUCK_OWNER............................................................... 215 99750-6M120-13_APPENDIX.................................................................................. 219 FOREWORD............................................................................................. 0 FOREWORD......................................................................................... 0 How to Use This Manual........................................................................... 0 Lift Truck Models Covered in This Manual..................................................... 0 SAFETY RULES FOR LIFT TRUCK OPERATORS................................................................ 0 General.......................................................................................... 0 Warning Decals, Location......................................................................... 0 Warning Decals and Description................................................................... 0 No Riders Decal.............................................................................. 0 Fasten Seat Belt Decal....................................................................... 0 Capacity Plate............................................................................... 0 No One under / on Forks Decal................................................................ 0 Pinch Point Decal (Mast)..................................................................... 0 Overhead Guard Decal......................................................................... 0 Load Backrest Extension Decal................................................................ 0 Safety Rules..................................................................................... 0 Operating Precautions............................................................................ 0 Working Precautions.............................................................................. 0 KNOW YOUR LIFT TRUCK................................................................................. 0 Serial Number and Capacity Plate................................................................. 0 3 Wheel Model................................................................................ 0 4 Wheel Model................................................................................ 0 Electrical Components............................................................................ 0 Controller................................................................................... 0 Motor........................................................................................ 0 Model View....................................................................................... 0 3 Wheel Model................................................................................ 0 4 Wheel Model................................................................................ 0 MC Model..................................................................................... 0 FC Model..................................................................................... 0 Driving Switches and Controls.................................................................... 0 Key Switch................................................................................... 0 Direction Lever.............................................................................. 0 Foot Direction Control (Option).............................................................. 0 Dual Pedal (Option).......................................................................... 0 Armrest FNR Switch (FC Model Option)......................................................... 0 Battery Disconnect Switch.................................................................... 0 Turn Signal / Light Switch................................................................... 0 Steering Column Tilt Lever................................................................... 0 Meter Panel...................................................................................... 0 Configuration of Meter Panel................................................................. 0 Basic Screen Display......................................................................... 0 Battery Low Warning.......................................................................... 0 Warning icons................................................................................ 0 Setting and Adjustment....................................................................... 0 Display When Error Occurs.................................................................... 0 Presence Detection System........................................................................ 0 Mast Interlock System (MC Model)............................................................. 0 Mast Interlock System (FC Model)............................................................. 0 Mast Interlock System Functions.............................................................. 0 Driving Interlock System..................................................................... 0 Driving Interlock System Functions........................................................... 0 Neutral Interlock System..................................................................... 0 Seat Belt Warning............................................................................ 0 Parking Brake Warning Alarm and Warning Icon................................................. 0 Parking Brake Protection......................................................................... 0 Operating Levers and Controls (MC Model)......................................................... 0 Lift Lever................................................................................... 0 Tilt Lever................................................................................... 0 Mast Height Sensor (Option).................................................................. 0 Attachment Lever............................................................................. 0 Operating Switches and Controls (FC Model)....................................................... 0 Lift Switch.................................................................................. 0 Tilt Switch.................................................................................. 0 Armrest FNR Switch (FC Model Option)......................................................... 0 Mast Height Sensor (Option).................................................................. 0 Forward and Backward Adjustment.............................................................. 0 Up and Down Adjustment....................................................................... 0 Operator Seat.................................................................................... 0 Seat Adjustment.............................................................................. 0 Forward and Back Adjustment.................................................................. 0 Adjustment of Suspension..................................................................... 0 Backrest Angle Adjustment.................................................................... 0 Pocket for the Manual........................................................................ 0 Operator Presence Switch and Alarm........................................................... 0 Seat Belt........................................................................................ 0 Fork Locking Pins................................................................................ 0 Replacing Forks.................................................................................. 0 Drawbar Pin...................................................................................... 0 Assist Grip...................................................................................... 0 Battery Cover.................................................................................... 0 Cover Latch.................................................................................. 0 Battery Replacement and Charging............................................................. 0 Battery Removal and Installation............................................................. 0 Charging the Battery on the Lift Truck....................................................... 0 Hydraulic Tank Oil Filler Hole................................................................... 0 Rear View Mirror (Option)........................................................................ 0 Brake Fluid Reserve Tank......................................................................... 0 PS Pump Reserve Oil Tank (4 Wheel Model)......................................................... 0 Parking Brake Check Mode......................................................................... 0 Integrated Side Sifter (Option).................................................................. 0 Fork Positioner (Option)......................................................................... 0 HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE........................................................... 0 Know What Lift Truck Stability Is................................................................ 0 Center of Gravity (CG)........................................................................... 0 Stability and Center of Gravity (Top View)....................................................... 0 Stability and Center of Gravity (Side View)...................................................... 0 Lift Truck Stability Base........................................................................ 0 Capacity (Weight and Load Center)................................................................ 0 Capacity Plate................................................................................... 0 Sample....................................................................................... 0 Doβs and Donβts to Avoid Tipover................................................................. 0 How to Survive in a Tipover...................................................................... 0 OPERATION............................................................................................ 0 New Lift Truck Break-in.......................................................................... 0 Before Starting.................................................................................. 0 Starting..................................................................................... 0 Mast Interlock System........................................................................ 0 Driving Interlock System..................................................................... 0 Seat Adjustment.............................................................................. 0 Check Central Vehicle Monitoring System.......................................................... 0 Before Moving Lift Truck......................................................................... 0 Lift Truck Operation............................................................................. 0 Changing Speed............................................................................... 0 Changing Direction........................................................................... 0 Plugging Mode................................................................................ 0 Operating Techniques......................................................................... 0 Steering (Turning)........................................................................... 0 Stopping Lift Truck.............................................................................. 0 Parking Lift Truck (After Stopping).............................................................. 0 Leaving Lift Truck............................................................................... 0 OPERATING TECHNIQUES................................................................................. 0 Stacking Methods................................................................................. 0 Stacking Different Loads in Size............................................................. 0 Stacking Small Identical Loads............................................................... 0 Stacking Large Identical Loads............................................................... 0 Handling Loads Safely............................................................................ 0 Correct Operating Steps.......................................................................... 0 Incorrect Operating Steps........................................................................ 0 Lifting the Load................................................................................. 0 Traveling with the Load.......................................................................... 0 Unloading........................................................................................ 0 Working on Grades................................................................................ 0 Normal Travel Position....................................................................... 0 Traveling on a Grade......................................................................... 0 Stopping on a Grade.......................................................................... 0 STORING THE LIFT TRUCK............................................................................... 0 End of Each Shift Storage........................................................................ 0 Long Term Storage................................................................................ 0 Hydraulic System............................................................................. 0 Battery...................................................................................... 0 Controller................................................................................... 0 Other........................................................................................ 0 TRANSPORTATIONS HINTS................................................................................ 0 Lifting Positions................................................................................ 0 Loading Instructions............................................................................. 0 Lift Truck Loading and Shipping.................................................................. 0 Lift Truck Lifting and Tiedown Information....................................................... 0 Operating the Lift Truck Without Power Supply.................................................... 0 SPECIAL SITUATIONS................................................................................... 0 Care in Cold Weather............................................................................. 0 Battery...................................................................................... 0 Care in Hot Weather.............................................................................. 0 Battery...................................................................................... 0 TROUBLESHOOTING...................................................................................... 0 If the Lift Truck Shuts Down Suddenly............................................................ 0 Fuses Replacement............................................................................ 0 If Central Vehicle Monitoring System Does Not Turn On............................................ 0 If Abnormal Noise Sounds From Electromagnetic Brake.............................................. 0 If Lights Won't Glow............................................................................. 0 Light Bulb Replacement....................................................................... 0 If Diagnostic Code Blinks or Glows and the Lift Truck Stop Moving................................ 0 If the Mast and Attachments Malfunction.......................................................... 0 Replacing Tires.................................................................................. 0 Before Replacing Tires........................................................................... 0 To Remove Wheel.............................................................................. 0 To Raise Front Wheel......................................................................... 0 To Raise Rear Wheel.......................................................................... 0 To Install Wheel............................................................................. 0 Manually Releasing Magnet Brakes................................................................. 0 Manual release of magnet brake............................................................... 0 Diagnostic Code List............................................................................. 0 MAINTENANCE.......................................................................................... 0 General.......................................................................................... 0 Inspection Precautions........................................................................... 0 LOCKOUT/TAGOUT................................................................................... 0 Maintenance Schedule............................................................................. 0 Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First........................... 0 Every 50 Service Hours or Weekly, Whichever Comes First...................................... 0 Every 1000 Service Hours or 6 Months, Whichever Comes First.................................. 0 Every 2000 Service Hours or 1 year, Whichever Comes First.................................... 0 Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First............................... 0 Faulty Operation Found the Day Before........................................................ 0 Oil or Battery Electrolyte Leaks............................................................. 0 Tires and Rims............................................................................... 0 Wheel Nuts................................................................................... 0 Head Light and Rear Light.................................................................... 0 Hydraulic Hoses, Pipes, and Joints........................................................... 0 Load Backrest Extension and Lift Bracket..................................................... 0 Lift Cylinder and Tilt Cylinder.............................................................. 0 Tilt Cylinder Socket Bolts................................................................... 0 Forks........................................................................................ 0 Overhead Guard............................................................................... 0 Assist Grip.................................................................................. 0 Brake Fluid Level............................................................................ 0 Hydraulic Oil Level.......................................................................... 0 Battery Electrolyte.......................................................................... 0 PS Pump Brake Fluid Tank (4 Wheel Model)..................................................... 0 Operator Seat................................................................................ 0 Seat Belt.................................................................................... 0 Accelerator Pedal............................................................................ 0 Brake Pedal.................................................................................. 0 Horn......................................................................................... 0 Parking Brake Switch......................................................................... 0 Key Switch and Meter Panel................................................................... 0 Battery Charge Level......................................................................... 0 Steering Wheel and Column.................................................................... 0 Lift Chains.................................................................................. 0 Mast......................................................................................... 0 Mast Interlock System........................................................................ 0 Driving Interlock System..................................................................... 0 Parking Brake Warning Alarm.................................................................. 0 Driving Control System (Traction Motors, Steering System, and Brake System).................. 0 Rear Axle Steering Gear (3 Wheel Model)...................................................... 0 Parking Brake (PKB) Check Mode............................................................... 0 Every 50 Service Hours or Weekly, Whichever Comes First.......................................... 0 Bolts and Nuts............................................................................... 0 Battery Electrolyte Specific Gravity......................................................... 0 One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First.... 0 Electrical Wires............................................................................. 0 Contactors and Fuses......................................................................... 0 Microswitches and Steering Sensor............................................................ 0 Chain Wheel.................................................................................. 0 Every 1000 Service Hours or 6 Months, Whichever Comes First...................................... 0 Wheel Bearings............................................................................... 0 Drift Lowering Distance of Lift Cylinders.................................................... 0 Drift Forward Tilting Distance of Tilt Cylinders............................................. 0 Hydraulic Tank Filters....................................................................... 0 Transfer Oil................................................................................. 0 Mast Supports................................................................................ 0 Tilt Sockets................................................................................. 0 Lift Chains.................................................................................. 0 Mast Strips and Roller Surfaces.............................................................. 0 Every 2000 Service Hours or 1 Year, Whichever Comes First........................................ 0 Hydraulic Oil................................................................................ 0 Brake Fluid.................................................................................. 0 PS Pump Oil (4 Wheel Model).................................................................. 0 Parts to Be Changed Periodically................................................................. 0 SERVICE DATA......................................................................................... 0 Recommended Oils and Greases..................................................................... 0 Specifications (Standard Models)................................................................. 0 3 Wheel Model................................................................................ 0 4 Wheel Model................................................................................ 0 Capacities and Lift Truck Weight (Standard Models)............................................... 0 3 Wheel Model................................................................................ 0 4 Wheel Model................................................................................ 0 TO THE CAT LIFT TRUCK OWNER.......................................................................... 0 The Importance of Genuine Parts.................................................................. 0 Proper Disposal of Your Lift Truck............................................................... 0 Instructions for Ordering Parts.................................................................. 0 Service Registration............................................................................. 0 APPENDIX............................................................................................. 219 Noise Level...................................................................................... 219 Vibration Level.................................................................................. 219 Climate Conditions............................................................................... 219 Specifications................................................................................... 220 3 Wheel Model................................................................................ 220 4 Wheel Model................................................................................ 221 Dimensions, Performance, Electric motors..................................................... 222 Mast Performance and Capacity................................................................ 226 Capacities at Various Load Centers........................................................... 230 Panel cabin...................................................................................... 231 Battery exchange or battery charging......................................................... 231 Driving...................................................................................... 231 Cleaning Top Roof............................................................................ 231 Maintenance.................................................................................. 232 INDEX................................................................................................ 233 SPINE................................................................................................ 235 BACK COVER........................................................................................... 236 FOREWORD_CAT.pdf..................................................................................... 0 FOREWORD......................................................................................... 0 FOREWORD..................................................................................... 0 How to Use This Manual....................................................................... 0 Lift Truck Models Covered in This Manual................................................. 0 99750-6M130_00_FOREWORD.................................................................................. 237 η©Ίη½γγΌγΈ................................................................................................ 238 η©Ίη½γγΌγΈ................................................................................................ 246 99750-6M130_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS..................................................... 247 99750-6M130_02_KNOW_YOUR_LIFT_TRUCK...................................................................... 275 99750-6M130_03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE................................................. 337 99750-6M130_04_OPERATION................................................................................. 345 99750-6M130_05_OPERATING_TECHNIQUES...................................................................... 367 99750-6M130_06_STORING_THE_LIFT_TRUCK.................................................................... 379 99750-6M130_07_TRANSPORTATIONS_HINTS..................................................................... 381 99750-6M130_08_SPECIAL_SITUATIONS........................................................................ 387 99750-6M130_09_TROUBLESHOOTING........................................................................... 389 99750-6M130_10_MAINTENANCE............................................................................... 403 99750-6M130_11_SERVICE_DATA.............................................................................. 447 99750-6M130_12_TO_THE_CAT_LIFT_TRUCK_OWNER............................................................... 451 99750-6M130_13_APPENDIX.................................................................................. 455 99759-6N100-00........................................................................................... 456 99759-6N100-01........................................................................................... 470 99759-6N100-02........................................................................................... 476 99759-6N100-03........................................................................................... 512 99759-6N100-04........................................................................................... 518 99759-6N100-05........................................................................................... 538 99759-6N100-06........................................................................................... 552 99759-6N100-07........................................................................................... 570 99759-6N100-08........................................................................................... 576 99759-6N100-09........................................................................................... 680 99759-6N100-10........................................................................................... 728 99759-6N100-11........................................................................................... 744 99759-6N120-00_FOREWORD.................................................................................. 748 99759-6N120-01_GENERAL_INFORMATION....................................................................... 764 99759-6N120-02_ELECTRICAL_COMPONENTS..................................................................... 770 99759-6N120-03_POWER_TRAIN............................................................................... 810 99759-6N120-04_TRANSFER_UNITS............................................................................ 816 99759-6N120-05_REAR_AXLE................................................................................. 834 99759-6N120-06_BRAKE_SYSTEM.............................................................................. 852 99759-6N120-07_STEERING_SYSTEM........................................................................... 870 99759-6N120-08_HYDRAULIC_SYSTEM.......................................................................... 876 99759-6N120-09_MAST_AND_FORKS............................................................................ 982 99759-6N120-10_SERVICE_DATA..............................................................................1038 99759-6N120-11_PANEL_CABIN...............................................................................1054 99759-6P100-00...........................................................................................1058 99759-6P100-01...........................................................................................1070 99759-6P100-02...........................................................................................1144 99759-6P100-03...........................................................................................1284 99759-6P100-04...........................................................................................1310 99759-6P100-05...........................................................................................1324 99759-6P110-00_FOREWORD..................................................................................1352 99759-6P110-01_CONTROLLER................................................................................1364 99759-6P110-02_TROUBLESHOOTING_FOR_CONTROL_CIRCUITS......................................................1434 99759-6P110-03_MOTOR.....................................................................................1602 99759-6P110-04_HOW_TO_READ_CIRCUIT_DIAGRAMS..............................................................1627 99759-6P110-05_CIRCUIT_DIAGRAM...........................................................................1640
IMAGES PREVIEW OF THE MANUAL:
CATERPILLAR EP15PNT LIFT TRUCKS SERVICE, OPERATION & MAINTENANCE MANUALS – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us atΒ [email protected]
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