Caterpillar EP15T 48V Lift Trucks Specifications Systems Operation Testing & Adjusting Manual – PDF DOWNLOAD
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Caterpillar EP15T 48V Lift Trucks Specifications Systems Operation Testing & Adjusting Manual – PDF DOWNLOAD
Description
Caterpillar EP15T 48V Lift Trucks Specifications Systems Operation Testing & Adjusting Manual – PDF DOWNLOAD
DESCRIPTION:
Caterpillar EP15T 48V Lift Trucks Specifications Systems Operation Testing & Adjusting Manual – PDF DOWNLOAD
2NM1-UP 5TM1-UP
4SM1-UP 6MM1-UP
Important Safety Information Most accidents involving product operation, maintenance and repair ะฐะณะต caused ะฌั failure to observe basic safety rules ะพะณ precautions. An accident ัะฐะฟ often ะฌะต avoided ะฌั recognizing potentially hazardous situations before an accident occurs. ะ person must ะฌะต alert to potential hazards.
- This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product ัะฐะฟ ะฌะต dangerous and could result in injury or death.
- Do not operate or perform any lubrication, maintenance or repair ะพะฟ this product, until you have read and understood the operation, Lubrication, maintenance and repair information. Safety precautions and warnings ะฐะณะต provided in this manual and ะพะฟ the product. lf these hazard warnings ะฐะณะต not heeded, bodily injury ะพะณ death could occur to you ะพะณ other persons. The hazards ะฐะณะต identified ะฌั the “Safety Alert Symbol” and followed ะฌั ะฐ “Signal Word” such as “WARNING” as shown below.
TABLE OF CONTENTS:
Caterpillar EP15T 48V Lift Trucks Specifications Systems Operation Testing & Adjusting Manual – PDF DOWNLOAD
Specifications
Component Measurements , 4
Console 6
Contactors 7
Control Panel 8
Current Measurements 4
Direction Switch 7
Fuses 7
Head Capacitor 7
Horn 6
Instrument Panel , 6
LED Display Layout 6
Logic Board Layout 4
Thermal Switch 7
Transistor Connections 5
Transistor Measurements 5
Systems Operation
AccessoryCircuits 27
DC -DC Converter 28
Horn Circuit 27
Hour Meter Circuit 27
ActuationCircuit ; 29
Drive Circuit 33
Bypass Operation 40
ControlCircuitOperation 33
CurrentLimit , 39
Electrical Braking (Plugging) Operation 41
Failure Protection Circuit 39
FlybackCircuit 38
PowerCircuitOperation 34
Thermal Protection Circuit 39
General lnformation 18
Glossary 10
Hydraulic Circuit 31
Pump Control Circuit Operation 31
Pump PowerCircuitOperation 32
Lift Truck ะข urning Operation 43
Location of Control Panel Components 16
Logic Unit 23
Operational Circuit Elements 23
Accelerator Control 26
Battery Discharge lndicator (BDI) 2 4
Chat Mode 2 5
LED Display 23
Life lnterrupt 2 4
On Board “Run Time” Diagnostics ( Fault Detection) 24
Steer Angle Sensor 2 7
PowerSteering Circuit 3 0
ProgrammaะซeFeatures 1 9
Activating DefaultS ettings 2 2
Programming Features 2 3
SymbolLibrary 1 5
MicroCommand Control System 3
Testing and Adjusting
Accessing Stored Faults 44
System ะข ests and Adjustments 8 3
ComponentTests 8 7
Accelerator Control 89
Capacitor(Head) 8 9
Conductor and Switch Continuity 8 9
Contactor 90
Contactor (BypassActivation) 90
DC-DC Converter 9 1
Diode Replacement 92
Diodes 9 1
Display (LED) ; 9 2
Driver Board (OffVehicle) 9 8
Driver Board (On Vehicle) 9 3
LiftSwitch 1 02
Logic Unit Quick Reference Voltage Check 87
Resistors ( R302 and R312 ) 1 02
Steer Angle Sensor 1 03
ะขhermal Switch 103
Transistor (1 TRN) 1 00
Transistor Replacement(1 TRN) 1 01
Discharging Head Capacitor( HEAD ะกะะ ) 8 4
ElectricalSystemAdjustments 104
Accelerator Control Linkage 1 04
LiftSwitch 1 05
Parking Brake Switch 1 05
Logics Removal 8 5
Rapid Tune-UpP rocedure 1 06
FinalLogic Boardะดdjustments 1 06
Battery Discharge lndicator(BDl)Adjustment 106
Current Limit ะข est and Adjustment 107
Electrical Braking (Plugging) Current ะข est
andะดdjustment 1 09
“Run Time” Tests 8 5
Control Panel Overtemperature Protection 86
FailureP rotection 8 6
ะะตั to ON, No Operator Warning,
Display = “ะ” ( Flashing) 86
Static Return to OFF (SRO) 8 6
Steer Angle Sensing 8 6
TestEquipment 8 3
Trouะซeshooting 4 5
Built-in DiagnosticO peration 4 8
Control and Power System Operational Checks 4 7
Preparation ะข ests and Checks 45
Trouะซeshooting Proะซem List 5 3
TrouะฌleshootingCheckList 4 5
CATERPILLAR EP15T 48V LIFT TRUCKS SPECIFICATIONS SYSTEMS OPERATION TESTING & ADJUSTING MANUAL – PDF DOWNLOAD:
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