Caterpillar EP20K PAC Lift Truck Service Manuals – PDF DOWNLOAD

Description

Caterpillar EP20K PAC Lift Truck Service Manuals – PDF DOWNLOAD

DESCRIPTION:

Caterpillar EP20K PAC Lift Truck Service Manuals – PDF DOWNLOAD

FOREWORD :

• This service manual is a guide to servicing of Cat® lift trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — servicing consistent with what you will learn from this service manual.
• Read the respective sections of this manual carefully and familiarize yourself with all the components you will work on, before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are of the trucks with the serial numbers in effect at the time it was approved for printing. Cat lift truck reserves the right to change specifications or design without notice and without incurring obligation.

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar EP20K PAC Lift Truck Service Manuals – PDF DOWNLOAD

Caterpillar EP20K PAC Chassis, Mast & Options Service Manual

GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations,
Chassis and Mast Model Identification,
Dimensions, Technical Data
VEHICLE ELECTRICAL
COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator
Control, Key Switch, Lighting Switch, Fuses, Lamp Specification Chart,
Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
General Structure, Common Removal and Installation Procedures, Power Train
Assembly Removal, Power Train Assembly Installation
TRANSFER AND
DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and
Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly,
Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures
and Suggestions for Disassembly and Reassembly, Adjustment, Troubleshooting,
Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for
Disassembly, Inspection and Reassembly, Inspection and Adjustment,
Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal
and Installation, Steering Control Valve, Hydraulic Circuit Diagram,
Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type,
Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations,
Chassis and Mast Model Identification,
Dimensions, Technical Data
VEHICLE ELECTRICAL
COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator
Control, Key Switch, Lighting Switch, Fuses, Lamp Specification Chart,
Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
General Structure, Common Removal and Installation Procedures, Power Train
Assembly Removal, Power Train Assembly Installation
TRANSFER AND
DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and
Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly,
Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures
and Suggestions for Disassembly and Reassembly, Adjustment, Troubleshooting,
Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for
Disassembly, Inspection and Reassembly, Inspection and Adjustment,
Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal
and Installation, Steering Control Valve, Hydraulic Circuit Diagram,
Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type,
Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main
Component Weights, Tightening Torque for Standard Bolts and Nuts, Special Tool
Table
OPTIONS

Caterpillar EP20K PAC Controller Service Manual

CONTROLLER
TROUBLESHOOTING FOR CONTROL CIRCUITS
MOTORS

CATERPILLAR EP20K PAC LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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