Caterpillar EP40 EP45 EP50 Chassis & Mast Lift Trucks Service Manual – PDF DOWNLOAD

Description

Caterpillar EP40 EP45 EP50 Chassis & Mast Lift Trucks Service Manual – PDF DOWNLOAD

FILE DETAILS:

Caterpillar EP40 EP45 EP50 Chassis & Mast Lift Trucks Service Manual – PDF DOWNLOAD

Language : English
Pages : 308
Downloadable : Yes
File Type : PDF
Size: 17.6 MB

TABLE OF CONTENTS:

Caterpillar EP40 EP45 EP50 Chassis & Mast Lift Trucks Service Manual – PDF DOWNLOAD

Drive compartment 1
General Truck Data 2
Test and Setting Values 5
Torques 8
Parameter and options setting 10
Pedal mode 13
Lift parameter setting 14
Force to zero 16
Hydraulic functions locked for Multi Pilot trucks 17
Steering parameter settings 18
Operating Program Setting 19
Truck Standard Parameter Setting 20
Battery Parameter Setting 21
Disk brake 23
Brake system 24
Spring-loaded parking brake 25
Block diagram 26
Electrical System 27
Service note: 27
Display in Error Logbook 28
Diagnostic Mode 29
Service LISA 35
Commissioning with the Service LISA 36
Parameter Overview 37
Contactors 40
Exposing the traction and lift controllers 41
Exposing the CANION interface 41
Fan 42
Electrical fuses 43
Solo pilot connector layout 44
Multi pilot connector layout 55
Drive 65
Travel switch/Accelerator pedal 66
Controller Functional Description 67
Exposing the traction and lift controllers 68
Traction current controller 69
Drive 70
Wheels/Axles 70
Operating Instructions 71
Wiring Diagrams 72
Hydraulic system 74
Multi Pilot 76
Solo Pilot Block Diagram 78
Multi Pilot Block Diagram 79
Hydraulic System 80
Control valve 82
Chassis / load section connection 86
Maintenance of Cat Products 86
Maintenance checklist 89
Additional test items for UVV inspection 92
Steering system block diagram 93
Steering axle Design 94
Power steering pump 95
Steering system 96
SLC 018 305 Steering Controller 97
Checking the Electrical Installation 98
Operating the Steering Computer 99
Special Function Menu 100
Operating Data Display 102
I/O Data Display (Diagnostics) 107
Error Log 108
Axle Adjustment 112
Starting an Adjustment 113
Preparing Steering Mode 118
Version Display 118
Error List (not password protected) 119
Brake Design 137
Brake Disassembly 138
Brake and Gearbox Housing Assembly 141
Spring-Loaded Brake Assembly / Cylinder Length Adjustment 145
Bleeding the Brake System 146
Speed sensor 148
Steering angle sensor replacement / adjustment 149
Spring Loaded Brake Test and Removal 151
Main brake cylinder (single stage) 155
Maintenance and Repairs 155
Measuring the minimum braking ratio and braking distance 156
EP series 158
Guidelines for Installing Brake Lines 159
Parking Brakes 160
Requirements 160
Tests 161
Steering Aux Motor Connection Layout 162
Fork Arms 163
Length check of load chains 165
Control valve standard setting 166
Optional version for large auxiliary consumers 168
Pressure relief valve setting (DBV) 170
Checking the line break safety device 170
Lowering speed setting 170
Information and Service Display 170
Instrument panel and LCD display 171
Functional description and display functions 172
Switch functions 173
Settings 174
Instructions for the prevention of accidents and damage
to equipment when performing servicing, checking and repair
operations on fork lift trucks equipped with electronic assemblies 177
Instructions for the prevention of functional failures and damage
to equipment when performing cleaning operations on fork lift truck 179

CATERPILLAR EP40 EP45 EP50 CHASSIS & MAST LIFT TRUCKS SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V