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Caterpillar GC35K Lift Trucks Service Manuals – PDF DOWNLOAD
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Caterpillar GC35K Lift Trucks Service Manuals – PDF DOWNLOAD
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Description
Caterpillar GC35K Lift Trucks Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GC35K Lift Trucks Service Manuals – PDF DOWNLOAD
This service manual is a guide to servicing of Cat Lift Trucks for 3.5 thru 7.0 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual.
- We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
- The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Cat Lift Trucks reserves the right to change specifications or design without notice and without incurring obligation.
- The GM4.3 Liter engine’s fuel system was changed to comply with the EPA guidelines in 2004 and again at the beginning of 2007. This manual has minimal information on the fuel systems. Please see the Fuel System Supplement for information regarding the Multi Port Fuel Injection System (MPFI). Also see the engine service manual for general engine repair or rebuild.
For the items pertaining to the engine, refer to the following service manuals:
• GM4.3L (G6) Engine Service Manual
• GM4.3L 2004~2006 Fuel System Supplement
• GM4.3L 2007~2009 Fuel System Supplement
SAFETY PRECAUTIONS:
The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
- Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
- Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
- Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
- Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
- Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
TABLE OF CONTENTS:
Caterpillar GC35K Lift Trucks Service Manuals – PDF DOWNLOAD
99739-8C100-00_FOREWORD................................. 1 99739-8C100-01_SPECIFICATIONS........................... 4 99739-8C100-02_DIAGNOSTIC_INFORMATION_AND_PROCEDURES.... 9 99739-8C100-03_DESCRIPTION_AND_OPERATION................ 170 99739-8C100-04_SPECIAL_TOOL_AND_EQUIPMENT............... 177 99739-8D100-00_FOREWORD................................. 184 99739-8D100-01_GENERAL_INFORMATION...................... 204 99739-8D100-02_COOLING_SYSTEM........................... 220 99739-8D100-03_ELECTRICAL_SYSTEM........................ 223 99739-8D100-04_POWER_TRAIN.............................. 251 99739-8D100-05_POWERSHIFT_TRANSMISSION.................. 263 99739-8D100-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.... 354 99739-8D100-07_REAR_AXLE................................ 376 99739-8D100-08_BRAKE_SYSTEM............................. 398 99739-8D100-09_STEERING_SYSTEM.......................... 429 99739-8D100-10_HYDRAULIC_SYSTEM......................... 445 99739-8D100-11_MAST_AND_FORKS........................... 522 99739-8D100-12_SERVICE_DATA............................. 629 99739-8D100-13_HOW_TO_READ_CIRCUIT_DIAGRAMS............. 646 99739-8D100-14_CIRCUIT_DIAGRAMS......................... 660 99739-8D100-14A_ENGINE_SCHEMATIC........................ 688 Sheet1.............................................. 688 99739-82100-00.......................................... 689 99739-82100-01.......................................... 696 99739-82100-02.......................................... 716 99739-82100-03.......................................... 722 99739-82100-04.......................................... 736 99739-82100-05.......................................... 751 99739-82100-06.......................................... 832 99739-82100-07.......................................... 855 99739-82100-08.......................................... 877 99739-82100-09.......................................... 907 99739-82100-10.......................................... 924 99739-82100-11.......................................... 997 99739-82100-12..........................................1043 99739-82100NEWS.........................................1066 99739-82110-00..........................................1074 99739-82110-01..........................................1093 99739-82110-02..........................................1114 99739-82110-03..........................................1117 99739-82110-04..........................................1145 99739-82110-05..........................................1160 99739-82110-06..........................................1251 99739-82110-07..........................................1273 99739-82110-08..........................................1295 99739-82110-09..........................................1326 99739-82110-10..........................................1342 99739-82110-11..........................................1420 99739-82110-12..........................................1527 99739-82110-13..........................................1545 99739-82110S............................................1559 99739-94100-00..........................................1583 99739-94100-01..........................................1589 99739-94100-02..........................................1590 99739-94100-03..........................................1592 99739-94100-04..........................................1594 99739-94100-05..........................................1596 99739-94100-06..........................................1598 99739-94100-07..........................................1600 99739-94100-08..........................................1601 99739-94100-09..........................................1604 99739-94100-10..........................................1605 99739-94100-11..........................................1606 99739-94100-12..........................................1607 99739-94100-13..........................................1608 99739-94100-14..........................................1611 99789-84111-00..........................................1612 99789-84111-01..........................................1623 99789-84111-02..........................................1630 99789-84111-03..........................................1641 99789-84111-04..........................................1650 99789-84111-05..........................................1656 99789-84111-06..........................................1663 99789-84111-07..........................................1670 99789-84111-08..........................................1699 99789-84111-08A.........................................1735 99789-84111-09..........................................1739 99789-84111-10..........................................1905 99789-84120-00..........................................1920 99789-84120-01..........................................1935 99789-84120-02..........................................1936 99789-84120-03..........................................1940 99789-84120-04..........................................1945 99789-84120-05..........................................1947 99789-84120-06..........................................1948 99789-84120-07..........................................1950 99789-84120-08..........................................1953 99789-84120-09..........................................1956 99789-84120-10..........................................2083 99789-84120-11..........................................2088 99789-84120-12..........................................2090 99789-84120-13..........................................2097 99789-84120-14..........................................2101 99789-84120-15..........................................2104 99789-84120-16..........................................2110 99789-84120-17..........................................2120 99789-84122-00..........................................2124 99789-84122-01..........................................2130 99789-84122-02..........................................2142 99789-84122-03..........................................2152 99789-84122-04..........................................2160 99789-84122-05..........................................2168 99789-84122-06..........................................2184 99789-84122-07..........................................2224 99789-84122-07A.........................................2232 99789-84122-08..........................................2234 99789-84122-09..........................................2238 99789-84122-10..........................................2488 99789-84122-11..........................................2512 99789-84122-12..........................................2524 99789-84133-00..........................................2527 99789-84133-01..........................................2533 99789-84133-02..........................................2537 99789-84133-03..........................................2545 99789-84133-04..........................................2553 99789-84133-05..........................................2569 99789-84133-06..........................................2591 99789-84133-07..........................................2595 99789-84133-08..........................................2814 99789-84133S............................................2821 GM010_WIRING_SCHEMATIC..................................2823
CATERPILLAR GC35K LIFT TRUCKS SERVICE MANUALS – PDF DOWNLOAD:
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