Caterpillar GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K Chassis & Mast Service Manual
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Caterpillar GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K DP25K DP30K DP35K Chassis & Mast Service Manual – PDF DOWNLOAD
For use with 4G63/4G64, S4Q2, 4DQ7/S4S
Engine Service Manual
GP15K ET31A-60001-up DP15K ET16B-65001-up AC
GP18K ET31A-85001-up DP18K ET16B-85001-up
GP20K ET17B-15001-up DP20K ET18B-15001-up
GP25K ET17B-65001-up DP25K ET18B-65001-up
GP30K ET13D-45001-up DP30K ET14C-45001-up
GP35K ET13D-65001-up DP35K ET14C-65001-up
Description
Caterpillar GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K DP25K DP30K DP35K Chassis & Mast Service Manual – PDF DOWNLOAD
CATERPILLAR GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K CHASSIS & MAST SERVICE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Caterpillar GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K DP25K DP30K DP35K Chassis & Mast Service Manual – PDF DOWNLOAD
For use with 4G63/4G64, S4Q2, 4DQ7/S4S
Engine Service Manual
GP15K ET31A-60001-up DP15K ET16B-65001-up AC
GP18K ET31A-85001-up DP18K ET16B-85001-up
GP20K ET17B-15001-up DP20K ET18B-15001-up
GP25K ET17B-65001-up DP25K ET18B-65001-up
GP30K ET13D-45001-up DP30K ET14C-45001-up
GP35K ET13D-65001-up DP35K ET14C-65001-up
FOREWORD :
This service manual is a guide to servicing of Caterpillar® Lift Trucks for 1.5 thru 3.5 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual.
- We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.
- The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation.
For the items pertaining to the engines, refer to the following service manuals:
• 4G63/4G64 Gasoline Engine Service Manual (Pub. No. 99729-84110)
• S4Q2 Diesel Engine Service Manual (Pub. No. 99719-83110)
• 4DQ7/S4S Diesel Engine Service Manual (Pub. No. 99719-51100)
TABLE OF CONTENTS:
Caterpillar GP15K GP18K GP20K GP25K GP30K GP35K DP15K DP18K DP20K DP25K DP30K DP35K Chassis & Mast Service Manual – PDF DOWNLOAD
Console Box, Combination Meter, Starter Switch (with Anti-restart Lock),
ELECTRICAL SYSTEM Lighting Switch, Fuse Box, Spare Terminals, Battery Maintenance, Light Bulb
Specifications, Electrical System Schematics
POWER TRAIN Engine and Transmission
Hydraulic Circuit, Control, Transmission Assembly, Pump Assembly, Control
Valve, Testing Hydraulic Pressure, Adjusting Inching Pedal, Testing Clutch
Valve, 10-m (33-ft) Start Acceleration Test
Front Wheels, Front Axle and Reduction Differential, Tooth Contact Patterns
and Adjustment
REAR AXLE
Rear Axle, Steering Cylinder, Rear Wheels, Rear Axle, Steering Cylinder,
Minimum Turning Radius Adjustment
Automatic Adjusting Device, Brake Pedal and Assembly, Master Cylinder,
BRAKE SYSTEM Wheel Brakes, Wheel Cylinders, Brake Pedal Adjustment, Bleeding Air Out of
the Brake Fluid Line, Brake Test
STEERING SYSTEM Steering System, Steering Control Valve, Tilt Steering Assembly
HYDRAULIC SYSTEM
Hydraulic Line, Hydraulic Tank, Hydraulic Pump, Control Valve, Lift and Tilt
Cylinders, Down Safety Valve
MAST AND FORK Simplex Mast, Duplex Mast, Triplex Mast
Tightening Torques for Standard Bolts and Nuts, Periodic Replacement Parts,
SERVICE DATA Fuel and Lubricant Specifications, Recommended Brands of Lubricants, Refill
Capacities (Approximate)
Plate Fin Type Radiator Kit, Fan Speed Up Kit, Radiator Coolant Level, Warning
OPTIONS Kit, Torque Converter Oil Filter Kit, Radiator Net Kit, Combination Lamp and Turn
Signal Switch Kit, Back Buzzer Kit, etc.
FRONT AXLE AND
REDUCTION DIFFERENTIAL
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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