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Caterpillar GP18ZN Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
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Caterpillar GP18ZN Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
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Description
Caterpillar GP18ZN Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GP18ZN Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
SAFETY RULES FOR LIFT TRUCK OPERATORS
General:
The safety rules and regulations in this section are representative of some, but not all rules and regulations that apply to lift trucks. Rules are paraphrased without representation that they have been reproduced verbatim. All lift truck users should be familiar with their Local, Regional, and National regulations. Operate this lift truck in accordance with local regulations.
- The most effective way of reducing the risk of serious injuries, or even death, to you and others, is for you to know how to operate the lift truck properly. Drive alertly and avoid maneuvers or conditions that could cause accidents. Be professional. Do not operate your lift truck if it is in need of maintenance, repair or appears to be unsafe in any way. Report all unsafe conditions immediately to your supervisor, then contact your authorized Cat lift truck dealer. Do not attempt any adjustments or repairs unless you are trained and authorized to do so.
- Continuing improvement and advancement of product design may have caused changes to your lift truck, which are not included in this publication. Whenever a question arises regarding your lift truck, or this publication, please contact your authorized Cat lift truck dealer for the latest available information. All lift truck users should be familiar with their Local, Regional, and National regulations.
FOREWORD
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar GP18ZN Lift Trucks Service, Operation & Maintenance Manuals – PDF DOWNLOAD
99710-3E130-01................................................... 1 99710-3E130-02................................................... 35 99710-3E130-03................................................... 79 99710-3E130-04................................................... 89 99710-3E130-05................................................... 93 99710-3E130-06................................................... 111 99710-3E130-07................................................... 125 99710-3E130-08................................................... 127 99710-3E130-09................................................... 129 99710-3E130-10................................................... 133 99710-3E130-11................................................... 149 99710-3E130-12................................................... 205 99710-3E130-13................................................... 217 SERVICE DATA................................................. 0 Fuel Information......................................... 0 Gasoline (Gas) Specification......................... 0 Diesel Fuel Specifications........................... 0 Liquefied Petroleum (LPG Model)...................... 0 Coolant Information...................................... 0 Coolant Water........................................ 0 Antifreeze Solution.................................. 0 Recommended Fuels and Oils............................... 0 Specifications (Standard Models)......................... 0 Refill Capacities........................................ 0 Capacities and Lift Truck Weight (Standard Models)....... TO THE CAT LIFT TRUCK OWNER.................................. 217 The Importance of Genuine Parts.......................... 217 Instructions for Ordering Parts.......................... 218 Service Registration..................................... 219 99710-3E130T-00.................................................. 225 99710-3E140_00_FOREWORD.......................................... 236 99710-3E140_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 246 99710-3E140_02_KNOW_YOUR_LIFT_TRUCK.............................. 280 99710-3E140_03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 324 99710-3E140_04_REFUELING......................................... 334 99710-3E140_05_OPERATION......................................... 338 99710-3E140_06_OPERATING_TECHNIQUES.............................. 356 99710-3E140_07_STORING_THE_LIFT_TRUCK............................ 370 99710-3E140_08_TRANSPORTATION_HINTS.............................. 372 99710-3E140_09_SPECIAL_SITUATIONS................................ 374 99710-3E140_10_TROUBLESHOOTING................................... 378 99710-3E140_11_MAINTENANCE....................................... 394 99710-3E140_12_SERVICE_DATA...................................... 450 99710-3E140_13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 462 99710-36120-00_FOREWORD.......................................... 470 99710-36120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 481 99710-36120-02_KNOW_YOUR_LIFT_TRUCK.............................. 515 99710-36120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 561 99710-36120-04_REFUELING......................................... 569 99710-36120-05_OPERATION......................................... 573 99710-36120-06_OPERATING_TECHNIQUES.............................. 591 99710-36120-07_STORING_THE_LIFT_TRUCK............................ 606 99710-36120-08_TRANSPORTATION_HINTS.............................. 608 99710-36120-09_SPECIAL_SITUATIONS................................ 609 99710-36120-10_TROUBLESHOOTING................................... 612 99710-36120-11_MAINTENANCE....................................... 629 99710-36120-12_SERVICE_DATA...................................... 689 99710-36120-13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 700 99710-36130-00_FOREWORD.......................................... 703 99710-36130-00_FOREWORD...................................... 706 99710-36130-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 713 99710-36130-01_SAFETY RULES FOR LIFT TRUCK OPERATORS......... 713 99710-36130-02_KNOW_YOUR_LIFT_TRUCK.............................. 747 99710-36130-02_KNOW YOUR LIFT TRUCK.......................... 747 99710-36130-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 792 99710-36130-03_HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE.... 792 99710-36130-04_REFUELING......................................... 800 99710-36130-04_REFUELING..................................... 800 99710-36130-05_OPERATION......................................... 804 99710-36130-05_OPERATION..................................... 804 99710-36130-06_OPERATING_TECHNIQUES.............................. 822 99710-36130-06_OPERATING TECHNIQUES.......................... 822 99710-36130-07_STORING_THE_LIFT_TRUCK............................ 836 99710-36130-07_STORING THE LIFT TRUCK........................ 836 99710-36130-08_TRANSPORTATION_HINTS.............................. 838 99710-36130-08_TRANSPORTATION HINTS.......................... 838 99710-36130-09_SPECIAL_SITUATIONS................................ 839 99710-36130-09_SPECIAL SITUATIONS............................ 839 99710-36130-10_TROUBLESHOOTING................................... 842 99710-36130-10_TROUBLESHOOTING............................... 842 99710-36130-11_MAINTENANCE....................................... 859 99710-36130-11_MAINTENANCE................................... 859 99710-36130-12_SERVICE_DATA...................................... 918 99710-36130-12_SERVICE DATA.................................. 918 99710-36130-13_TO_THE_FORKLIFT_TRUCK_OWNER....................... 929 99710-36130-13_TO THE FORKLIFT TRUCK OWNER................... 929 99719-3F110-00_FOREWORD.......................................... 932 99719-3F110-00_FOREWORD...................................... 936 99719-3F110-01_GENERAL_INFORMATION............................... 956 99719-3F110-01_GENERAL INFORMATION........................... 956 99719-3F110-02_COOLING_SYSTEM.................................... 964 99719-3F110-02_COOLING SYSTEM................................ 964 99719-3F110-03_ELECTRICAL_SYSTEM................................. 970 99719-3F110-03_ELECTRICAL SYSTEM............................. 970 99719-3F110-04_CONTROLLER........................................1038 99719-3F110-04_CONTROLLER....................................1038 99719-3F110-04_CONTROLLERS.......................................1110 99719-3F110-05_POWER_TRAIN.......................................1182 99719-3F110-05_POWER TRAIN...................................1182 99719-3F110-06_CLUTCHES..........................................1196 99719-3F110-06_CLUTCHES......................................1196 99719-3F110-07_MANUAL_TRANSMISION................................1234 99719-3F110-07_MANUAL TRANSMISION............................1234 99719-3F110-07_MANUAL_TRANSMISSION...............................1262 99719-3F110-08_POWERSHIFT_TRANSMISSION...........................1290 99719-3F110-08_POWERSHIFT TRANSMISSION.......................1290 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............1382 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........1382 99719-3F110-10_REAR_AXLE.........................................1410 99719-3F110-10_REAR AXLE.....................................1410 99719-3F110-11_BRAKE_SYSTEM......................................1426 99719-3F110-11_BRAKE SYSTEM..................................1426 99719-3F110-12_STEERING_SYSTEM...................................1450 99719-3F110-12_STEERING SYSTEM...............................1450 99719-3F110-13_HYDRAULIC_SYSTEM..................................1472 99719-3F110-13_HYDRAULIC SYSTEM..............................1472 99719-3F110-14_MAST_AND_FORKS....................................1540 99719-3F110-14_MAST AND FORKS................................1540 99719-3F110-15_SERVICE_DATA......................................1636 99719-3F110-15_SERVICE DATA..................................1636 99719-3F120-01...................................................1662 99719-3F120-03...................................................1670 99719-3F120-03...............................................1670 99719-3F120s.................................................1738 99719-3F120s_01..........................................1738 99719-3F120s_02..........................................1739 99719-3F120s_03..........................................1740 99719-3F120s_04..........................................1741 99719-3F120-15...................................................1742 99719-3F120T-00..................................................1770 99719-35120-03_ELECTRICAL_SYSTEM.................................1793 99719-35120-03_ELECTRICAL SYSTEM.............................1793 99719-35120-06_CLUTCHES..........................................1864 99719-35120-06_CLUTCHES......................................1864 99719-35120-08_POWERSHIFT_TRANSMISSION...........................1901 99719-35120-08_POWERSHIFT TRANSMISSION.......................1901 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............1946 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........1946 99719-35120-10_REAR_AXLE.........................................1974 99719-35120-10_REAR AXLE.....................................1974 99719-35120-11_BRAKE_SYSTEM......................................1985 99719-35120-11_BRAKE SYSTEM..................................1985 99719-35120-12_STEERING_SYSTEM...................................2008 99719-35120-12_STEERING SYSTEM...............................2008 99719-35120-13_HYDRAULIC_SYSTEM..................................2025 99719-35120-13_HYDRAULIC SYSTEM..............................2025 99719-35120-14_MAST_AND_FORKS....................................2112 99719-35120-14_MAST AND FORKS................................2112 99719-35120-15_SERVICE_DATA......................................2203 99719-35120-15_SERVICE DATA..................................2203 99719-38110-00_FOREWORD..........................................2223 99719-38110-01_GENERAL_INFORMATION...............................2234 99719-38110-02_COOLING_SYSTEM....................................2244 99719-38110-03_ELECTRIC_SYSTEM...................................2250 99719-38110-04_CONTROLLERS.......................................2305 99719-38110-05_POWER_TRAIN.......................................2385 99719-38110-06_CLUTCHES..........................................2401 99719-38110-07_MANUAL_TRANSMISSION...............................2439 99719-38110-08_POWERSHIFT_TRANSMISSION...........................2465 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............2555 99719-38110-10_REAR_AXLE.........................................2583 99719-38110-11_BRAKE_SYSTEM......................................2599 99719-38110-12_STEERING_SYSTEM...................................2623 99719-38110-13_HYDRAULIC_SYSTEM..................................2643 99719-38110-14_MAST_AND_FORKS....................................2731 99719-38110-15_SERVICE_DATA......................................2821 99719-38210-00_FOREWORD..........................................2892 99719-38210-00_FOREWORD......................................2893 99719-38210-01_GENERAL_INFORMATION...............................2913 99719-38210-01_GENERAL INFORMATION...........................2913 99719-38210-02_COOLING_SYSTEM....................................2921 99719-38210-02_COOLING SYSTEM................................2921 99719-38210-03_ELECTRICAL_SYSTEM.................................2926 99719-38210-03_ELECTRICAL SYSTEM.............................2926 99719-38210-04_CONTROLLER........................................2998 99719-38210-04_CONTROLLER....................................2998 99719-38210-05_POWER_TRAIN.......................................3069 99719-38210-05_POWER TRAIN...................................3069 99719-38210-06_CLUTCHES..........................................3083 99719-38210-06_CLUTCHES......................................3083 99719-38210-07_MANUAL_TRANSMISION................................3121 99719-38210-07_MANUAL TRANSMISION............................3121 99719-38210-08_POWERSHIFT_TRANSMISSION...........................3148 99719-38210-08_POWERSHIFT TRANSMISSION.......................3148 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............3240 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........3240 99719-38210-10_REAR_AXLE.........................................3268 99719-38210-10_REAR AXLE.....................................3268 99719-38210-11_BRAKE_SYSTEM......................................3284 99719-38210-11_BRAKE SYSTEM..................................3284 99719-38210-12_STEERING_SYSTEM...................................3307 99719-38210-12_STEERING SYSTEM...............................3307 99719-38210-13_HYDRAULIC_SYSTEM..................................3328 99719-38210-13_HYDRAULIC SYSTEM..............................3328 99719-38210-14_MAST_AND_FORKS....................................3395 99719-38210-14_MAST AND FORKS................................3395 99719-38210-15_SERVICE_DATA......................................3491 99719-38210-15_SERVICE DATA..................................3491 99739-351T0-00...................................................3516 99739-351T0-01...................................................3521 99739-351T0-02...................................................3522 99739-351T0-03...................................................3524 99739-351T0-04...................................................3527 99739-351T0-05...................................................3539 99739-351T0-06...................................................3548 99739-351T0-07...................................................3549 99739-351T0-08...................................................3551 99789-85110-00...................................................3553 99789-85110-01...................................................3558 99789-85110-02...................................................3585 99789-85110-03...................................................3597 99789-85110-04...................................................3617 99789-85110-05...................................................3666 99789-85110-06...................................................3746 99789-85110-07...................................................3755 99789-85110-08...................................................3780 99789-87100-00...................................................3798 99789-87100-01...................................................3803 99789-87100-02...................................................3830 99789-87100-03...................................................3842 99789-87100-04...................................................3862 99789-87100-05...................................................3913 99789-87100-06...................................................3970 99789-87100-07...................................................3979 99789-87100-08...................................................4007
CATERPILLAR GP18ZN LIFT TRUCKS SERVICE, OPERATION & MAINTENANCE MANUALS – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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