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Caterpillar GP25N Lift Trucks Service Manuals – PDF DOWNLOAD
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Caterpillar GP25N Lift Trucks Service Manuals – PDF DOWNLOAD
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Description
Caterpillar GP25N Lift Trucks Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GP25N Lift Trucks Service Manuals – PDF DOWNLOAD
FOREWORD :
- This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job.
- The descriptions, illustrations and specifications contained in this manual are for Lift Trucks with serial numbers in effect at the time of printing. Cat® Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual.
K15, K21, or K25 Gasoline engine
S4Q2 or S4S Diesel engine
- SAFETY PRECAUTIONS :
- Be sure to read this service manual and understand the contents before proceeding with the work. Improper truck operation is dangerous and could result in injury or death. Be sure to familiarize yourself with the systems and components described herein before proceeding with removal or disassembly work.
- For heavyweight components, BE SURE to check the weight of each component beforehand by referring to this service manual. Also, for safety, use proper lifting equipment for removal/ installation work. Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before proceeding with operation, lubrication, or repair work.
(2) Always wear safety glasses and protective shoes when working around trucks. Be sure to wear safety glasses to prevent any type of metal from getting into your eyes when using a hammer or sledge. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding operation. Do not wear loose clothing or accessories that can be caught in moving parts. Do not wear rings when you work.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before proceeding with the work.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and assist grips (if equipped) when you mount or dismount the truck. Clean the steps, hand rails, and floor of operator seat beforehand. Always face the truck when using steps, ladders, and walkways. If you cannot use the designed access system, use ladders, scaffolds, or work platforms to ensure the safety at the workplace.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Make sure the load is well balanced prior to lifting. (7) To prevent burns, DO NOT touch hot sections of the truck immediately after stopping the truck.
(8) Remove covers carefully. When removing the last two bolts or nuts, loosen gradually to release spring force or pressure.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. Use extreme care immediately after stopping.
(10) Use well maintained tools in a proper way.
TABLE OF CONTENTS:
Caterpillar GP25N Lift Trucks Service Manuals – PDF DOWNLOAD
99719-3F110-00_FOREWORD................................................. 1 99719-3F110-00_FOREWORD............................................. 5 99719-3F110-01_GENERAL_INFORMATION...................................... 25 99719-3F110-01_GENERAL INFORMATION.................................. 25 99719-3F110-02_COOLING_SYSTEM........................................... 33 99719-3F110-02_COOLING SYSTEM....................................... 33 99719-3F110-03_ELECTRICAL_SYSTEM........................................ 39 99719-3F110-03_ELECTRICAL SYSTEM.................................... 39 99719-3F110-04_CONTROLLER............................................... 107 99719-3F110-04_CONTROLLER........................................... 107 99719-3F110-04_CONTROLLERS.............................................. 179 99719-3F110-05_POWER_TRAIN.............................................. 251 99719-3F110-05_POWER TRAIN.......................................... 251 99719-3F110-06_CLUTCHES................................................. 265 99719-3F110-06_CLUTCHES............................................. 265 99719-3F110-07_MANUAL_TRANSMISION....................................... 303 99719-3F110-07_MANUAL TRANSMISION................................... 303 99719-3F110-07_MANUAL_TRANSMISSION...................................... 331 99719-3F110-08_POWERSHIFT_TRANSMISSION.................................. 359 99719-3F110-08_POWERSHIFT TRANSMISSION.............................. 359 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 451 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................ 451 99719-3F110-10_REAR_AXLE................................................ 479 99719-3F110-10_REAR AXLE............................................ 479 99719-3F110-11_BRAKE_SYSTEM............................................. 495 99719-3F110-11_BRAKE SYSTEM......................................... 495 99719-3F110-12_STEERING_SYSTEM.......................................... 519 99719-3F110-12_STEERING SYSTEM...................................... 519 99719-3F110-13_HYDRAULIC_SYSTEM......................................... 541 99719-3F110-13_HYDRAULIC SYSTEM..................................... 541 99719-3F110-14_MAST_AND_FORKS........................................... 609 99719-3F110-14_MAST AND FORKS....................................... 609 99719-3F110-15_SERVICE_DATA............................................. 705 99719-3F110-15_SERVICE DATA......................................... 705 99719-3F120-01.......................................................... 731 99719-3F120-03.......................................................... 739 99719-3F120-03...................................................... 739 99719-3F120s........................................................ 807 99719-3F120s_01................................................. 807 99719-3F120s_02................................................. 808 99719-3F120s_03................................................. 809 99719-3F120s_04................................................. 810 99719-3F120T-00......................................................... 811 99719-6W110-01_GENERAL.................................................. 834 99719-6W110-02_ELECTRICAL_SYSTEM........................................ 838 99719-6W110-02A_WIRING_DIAGRAM.......................................... 848 99719-6W110s_Gasoline............................................... 848 99719-6W110s_Diesel................................................. 849 99719-6W110-03_CONTROLLER............................................... 850 99719-6W110-04_POWER_TRAIN.............................................. 866 99719-6W110-05_TORQUE_CONVERTER_DRIVE_TRANSMISSION...................... 886 99719-6W110-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 890 99719-6W110-07_BRAKE_SYSTEM............................................. 916 99719-6W110-08_SERVICE_DATA............................................. 944 99719-35120-00_FOREWORD................................................. 952 99719-35120-00_FOREWORD............................................. 953 99719-35120-01_GENERAL_INFORMATION...................................... 960 99719-35120-01_GENERAL INFORMATION.................................. 960 99719-35120-02_COOLING_SYSTEM........................................... 970 99719-35120-02_COOLING SYSTEM....................................... 970 99719-35120-03_ELECTRICAL_SYSTEM........................................ 977 99719-35120-03_ELECTRICAL SYSTEM.................................... 977 99719-35120-04_CONTROLLERS..............................................1048 99719-35120-04_CONTROLLERS..........................................1048 99719-35120-05_POWER_TRAIN..............................................1106 99719-35120-05_POWER TRAIN..........................................1106 99719-35120-06_CLUTCHES.................................................1123 99719-35120-06_CLUTCHES.............................................1123 99719-35120-07_MANUAL_TRANSMISION.......................................1160 99719-35120-07_MANUAL TRANSMISION...................................1160 99719-35120-08_POWERSHIFT_TRANSMISSION..................................1184 99719-35120-08_POWERSHIFT TRANSMISSION..............................1184 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1229 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................1229 99719-35120-10_REAR_AXLE................................................1257 99719-35120-10_REAR AXLE............................................1257 99719-35120-11_BRAKE_SYSTEM.............................................1268 99719-35120-11_BRAKE SYSTEM.........................................1268 99719-35120-12_STEERING_SYSTEM..........................................1291 99719-35120-12_STEERING SYSTEM......................................1291 99719-35120-13_HYDRAULIC_SYSTEM.........................................1308 99719-35120-13_HYDRAULIC SYSTEM.....................................1308 99719-35120-14_MAST_AND_FORKS...........................................1395 99719-35120-14_MAST AND FORKS.......................................1395 99719-35120-15_SERVICE_DATA.............................................1486 99719-35120-15_SERVICE DATA.........................................1486 99719-38110-00_FOREWORD.................................................1506 99719-38110-01_GENERAL_INFORMATION......................................1517 99719-38110-02_COOLING_SYSTEM...........................................1527 99719-38110-03_ELECTRIC_SYSTEM..........................................1533 99719-38110-04_CONTROLLERS..............................................1588 99719-38110-05_POWER_TRAIN..............................................1668 99719-38110-06_CLUTCHES.................................................1684 99719-38110-07_MANUAL_TRANSMISSION......................................1722 99719-38110-08_POWERSHIFT_TRANSMISSION..................................1748 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1838 99719-38110-10_REAR_AXLE................................................1866 99719-38110-11_BRAKE_SYSTEM.............................................1882 99719-38110-12_STEERING_SYSTEM..........................................1906 99719-38110-13_HYDRAULIC_SYSTEM.........................................1926 99719-38110-14_MAST_AND_FORKS...........................................2014 99719-38110-15_SERVICE_DATA.............................................2104 99719-38210-00_FOREWORD.................................................2175 99719-38210-00_FOREWORD.............................................2176 99719-38210-01_GENERAL_INFORMATION......................................2196 99719-38210-01_GENERAL INFORMATION..................................2196 99719-38210-02_COOLING_SYSTEM...........................................2204 99719-38210-02_COOLING SYSTEM.......................................2204 99719-38210-03_ELECTRICAL_SYSTEM........................................2209 99719-38210-03_ELECTRICAL SYSTEM....................................2209 99719-38210-04_CONTROLLER...............................................2281 99719-38210-04_CONTROLLER...........................................2281 99719-38210-05_POWER_TRAIN..............................................2352 99719-38210-05_POWER TRAIN..........................................2352 99719-38210-06_CLUTCHES.................................................2366 99719-38210-06_CLUTCHES.............................................2366 99719-38210-07_MANUAL_TRANSMISION.......................................2404 99719-38210-07_MANUAL TRANSMISION...................................2404 99719-38210-08_POWERSHIFT_TRANSMISSION..................................2431 99719-38210-08_POWERSHIFT TRANSMISSION..............................2431 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................2523 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................2523 99719-38210-10_REAR_AXLE................................................2551 99719-38210-10_REAR AXLE............................................2551 99719-38210-11_BRAKE_SYSTEM.............................................2567 99719-38210-11_BRAKE SYSTEM.........................................2567 99719-38210-12_STEERING_SYSTEM..........................................2590 99719-38210-12_STEERING SYSTEM......................................2590 99719-38210-13_HYDRAULIC_SYSTEM.........................................2611 99719-38210-13_HYDRAULIC SYSTEM.....................................2611 99719-38210-14_MAST_AND_FORKS...........................................2678 99719-38210-14_MAST AND FORKS.......................................2678 99719-38210-15_SERVICE_DATA.............................................2774 99719-38210-15_SERVICE DATA.........................................2774 99739-351T0-00..........................................................2799 99739-351T0-01..........................................................2804 99739-351T0-02..........................................................2805 99739-351T0-03..........................................................2807 99739-351T0-04..........................................................2810 99739-351T0-05..........................................................2822 99739-351T0-06..........................................................2831 99739-351T0-07..........................................................2832 99739-351T0-08..........................................................2834 99789-40100-00_FOREWORD.................................................2836 99789-40100-01_GENERAL_INFORMATION......................................2841 99789-40100-02_MAINTENANCE..............................................2851 99789-40100-03_ENGINE_MECHANICAL........................................2863 99789-40100-04_ENGINE_LUBRICATION_&_COOLING_SYSTEMS.....................2907 99789-40100-05_ENGINE_FUEL..............................................2915 99789-40100-06_ENGINE_CONTROL_SYSTEM....................................2935 99789-40100-07_ENGINE_ELECTRICAL_SYSTEM.................................2991 07_EE...............................................................2991 空白ページ...............................................................3006 99789-65110-00..........................................................3009 99789-65110-01..........................................................3015 99789-65110-02..........................................................3041 99789-65110-03..........................................................3055 99789-65110-04..........................................................3069 99789-65110-05..........................................................3119 99789-65110-06..........................................................3199 99789-65110-07..........................................................3209 99789-65110-08..........................................................3229 99789-67100-00..........................................................3249 99789-67100-01..........................................................3254 99789-67100-02..........................................................3280 99789-67100-03..........................................................3292 99789-67100-04..........................................................3306 99789-67100-05..........................................................3355 99789-67100-06..........................................................3414 99789-67100-07..........................................................3423 99789-67100-08..........................................................3447 99789-83100-01_GENERAL_INFORMATION......................................3464 99789-83100-02_MAINTENANCE..............................................3492 99789-83100-03_ENGINE_TUNE-UP...........................................3504 99789-83100-04_ENGINE_MECHANICAL........................................3524 99789-83100-05_ENGINE_LUBRICATION_&_COOLING_SYSTEMS.....................3572 99789-83100-06_ENGINE_FUEL..............................................3580 99789-83100-07_ENGINE_ELECTRICAL_SYSTEM.................................3596 EE..................................................................3596 空白ページ...............................................................3613 99789-85110-00..........................................................3616 99789-85110-01..........................................................3621 99789-85110-02..........................................................3648 99789-85110-03..........................................................3660 99789-85110-04..........................................................3680 99789-85110-05..........................................................3729 99789-85110-06..........................................................3809 99789-85110-07..........................................................3818 99789-85110-08..........................................................3843 99789-87100-00..........................................................3861 99789-87100-01..........................................................3866 99789-87100-02..........................................................3893 99789-87100-03..........................................................3905 99789-87100-04..........................................................3925 99789-87100-05..........................................................3976 99789-87100-06..........................................................4033 99789-87100-07..........................................................4042 99789-87100-08..........................................................4070 GASOLINE_ENGINE_99729-93100_00_FOREWORD.................................4091 GASOLINE_ENGINE_99729-93100_01_GENERAL_INFORMATION......................4097 GASOLINE_ENGINE_99729-93100_02_MAINTENANCE..............................4125 GASOLINE_ENGINE_99729-93100_03_ENGINE_TUNE-UP...........................4137 GASOLINE_ENGINE_99729-93100_04_ENGINE_MECHANICAL........................4157 GASOLINE_ENGINE_99729-93100_05_ENGINE_CONTROL...........................4209 GASOLINE_ENGINE_99729-93100_06_ENGINE_LUBRICATION_AND_COOLING_SYSTEM....4267 GASOLINE_ENGINE_99729-93100_07_ENGINE_FUEL..............................4277 GASOLINE_ENGINE_99729-93100_08_ENGINE_ELECTRICAL........................4305
CATERPILLAR GP25N LIFT TRUCKS SERVICE MANUALS – PDF DOWNLOAD:
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