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Caterpillar GP35N Lift Truck Service Manuals – PDF DOWNLOAD
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Caterpillar GP35N Lift Truck Service Manuals – PDF DOWNLOAD
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Description
Caterpillar GP35N Lift Truck Service Manuals – PDF DOWNLOAD
DESCRIPTION:
Caterpillar GP35N Lift Truck Service Manuals – PDF DOWNLOAD
FOREWORD :
This service manual is a guide for servicing Cat® Lift Trucks. The long productive life of your truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job. The descriptions, illustrations and specifications contained in this manual are for Lift Trucks with serial numbers in effect at the time of printing.
- Cat® Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference. For engine servicing, please refer to the applicable engine service manual.
K15, K21, or K25 Gasoline engine
S4Q2 or S4S Diesel engine
SAFETY PRECAUTIONS :
- Be sure to read this service manual and understand the contents before proceeding with the work. Improper truck operation is dangerous and could result in injury or death. Be sure to familiarize yourself with the systems and components described herein before proceeding with removal or disassembly work.
- For heavyweight components, BE SURE to check the weight of each component beforehand by referring to this service manual. Also, for safety, use proper lifting equipment for removal/ installation work. Following is a list of basic precautions that should always be observed.
(1) Read and understand all warning plates and decals on the truck before proceeding with operation, lubrication, or repair work.
(2) Always wear safety glasses and protective shoes when working around trucks. Be sure to wear safety glasses to prevent any type of metal from getting into your eyes when using a hammer or sledge. Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding operation. Do not wear loose clothing or accessories that can be caught in moving parts. Do not wear rings when you work.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before proceeding with the work.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
(5) Use steps and assist grips (if equipped) when you mount or dismount the truck. Clean the steps, hand rails, and floor of operator seat beforehand. Always face the truck when using steps, ladders, and walkways. If you cannot use the designed access system, use ladders, scaffolds, or work platforms to ensure the safety at the workplace.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Make sure the load is well balanced prior to lifting. (7) To prevent burns, DO NOT touch hot sections of the truck immediately after stopping the truck.
(8) Remove covers carefully. When removing the last two bolts or nuts, loosen gradually to release spring force or pressure.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. Use extreme care immediately after stopping.
(10) Use well maintained tools in a proper way.
TABLE OF CONTENTS:
Caterpillar GP35N Lift Truck Service Manuals – PDF DOWNLOAD
99719-3F110-00_FOREWORD................................................. 1 99719-3F110-00_FOREWORD............................................. 5 99719-3F110-01_GENERAL_INFORMATION...................................... 25 99719-3F110-01_GENERAL INFORMATION.................................. 25 99719-3F110-02_COOLING_SYSTEM........................................... 33 99719-3F110-02_COOLING SYSTEM....................................... 33 99719-3F110-03_ELECTRICAL_SYSTEM........................................ 39 99719-3F110-03_ELECTRICAL SYSTEM.................................... 39 99719-3F110-04_CONTROLLER............................................... 107 99719-3F110-04_CONTROLLER........................................... 107 99719-3F110-04_CONTROLLERS.............................................. 179 99719-3F110-05_POWER_TRAIN.............................................. 251 99719-3F110-05_POWER TRAIN.......................................... 251 99719-3F110-06_CLUTCHES................................................. 265 99719-3F110-07_MANUAL_TRANSMISION....................................... 303 99719-3F110-07_MANUAL TRANSMISION................................... 303 99719-3F110-07_MANUAL_TRANSMISSION...................................... 331 99719-3F110-08_POWERSHIFT_TRANSMISSION.................................. 359 99719-3F110-08_POWERSHIFT TRANSMISSION.............................. 359 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 451 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................ 451 99719-3F110-10_REAR_AXLE................................................ 479 99719-3F110-10_REAR AXLE............................................ 479 99719-3F110-11_BRAKE_SYSTEM............................................. 495 99719-3F110-11_BRAKE SYSTEM......................................... 495 99719-3F110-12_STEERING_SYSTEM.......................................... 519 99719-3F110-12_STEERING SYSTEM...................................... 519 99719-3F110-13_HYDRAULIC_SYSTEM......................................... 541 99719-3F110-13_HYDRAULIC SYSTEM..................................... 541 99719-3F110-14_MAST_AND_FORKS........................................... 609 99719-3F110-14_MAST AND FORKS....................................... 609 99719-3F110-15_SERVICE_DATA............................................. 705 99719-3F110-15_SERVICE DATA......................................... 705 99719-3F120-01.......................................................... 731 99719-3F120-03.......................................................... 739 99719-3F120-03...................................................... 739 99719-3F120s........................................................ 807 99719-3F120s_01................................................. 807 99719-3F120s_02................................................. 808 99719-3F120s_03................................................. 809 99719-3F120s_04................................................. 810 99719-3F120-15.......................................................... 811 99719-3F120T-00......................................................... 839 99719-6W110-00_FOREWORD................................................. 862 99719-6W110-01_GENERAL.................................................. 868 99719-6W110-02_ELECTRICAL_SYSTEM........................................ 872 99719-6W110-02A_WIRING_DIAGRAM.......................................... 882 99719-6W110s_Gasoline............................................... 882 99719-6W110s_Diesel................................................. 883 99719-6W110-03_CONTROLLER............................................... 884 99719-6W110-04_POWER_TRAIN.............................................. 900 99719-6W110-05_TORQUE_CONVERTER_DRIVE_TRANSMISSION...................... 920 99719-6W110-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.................... 924 99719-6W110-07_BRAKE_SYSTEM............................................. 950 99719-6W110-08_SERVICE_DATA............................................. 978 99719-35120-00_FOREWORD................................................. 986 99719-35120-00_FOREWORD............................................. 987 99719-35120-02_COOLING_SYSTEM........................................... 994 99719-35120-02_COOLING SYSTEM....................................... 994 99719-35120-03_ELECTRICAL_SYSTEM........................................1001 99719-35120-03_ELECTRICAL SYSTEM....................................1001 99719-35120-06_CLUTCHES.................................................1072 99719-35120-06_CLUTCHES.............................................1072 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1109 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................1109 99719-35120-10_REAR_AXLE................................................1137 99719-35120-10_REAR AXLE............................................1137 99719-35120-11_BRAKE_SYSTEM.............................................1148 99719-35120-11_BRAKE SYSTEM.........................................1148 99719-35120-12_STEERING_SYSTEM..........................................1171 99719-35120-12_STEERING SYSTEM......................................1171 99719-35120-13_HYDRAULIC_SYSTEM.........................................1188 99719-35120-13_HYDRAULIC SYSTEM.....................................1188 99719-35120-14_MAST_AND_FORKS...........................................1275 99719-35120-14_MAST AND FORKS.......................................1275 99719-35120-15_SERVICE_DATA.............................................1366 99719-35120-15_SERVICE DATA.........................................1366 99719-38110-00_FOREWORD.................................................1386 99719-38110-01_GENERAL_INFORMATION......................................1397 99719-38110-02_COOLING_SYSTEM...........................................1407 99719-38110-03_ELECTRIC_SYSTEM..........................................1413 99719-38110-04_CONTROLLERS..............................................1468 99719-38110-05_POWER_TRAIN..............................................1548 99719-38110-06_CLUTCHES.................................................1564 99719-38110-07_MANUAL_TRANSMISSION......................................1602 99719-38110-08_POWERSHIFT_TRANSMISSION..................................1628 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................1718 99719-38110-10_REAR_AXLE................................................1746 99719-38110-11_BRAKE_SYSTEM.............................................1762 99719-38110-12_STEERING_SYSTEM..........................................1786 99719-38110-13_HYDRAULIC_SYSTEM.........................................1806 99719-38110-14_MAST_AND_FORKS...........................................1894 99719-38110-15_SERVICE_DATA.............................................1984 99719-38210-00_FOREWORD.................................................2055 99719-38210-00_FOREWORD.............................................2056 99719-38210-01_GENERAL_INFORMATION......................................2076 99719-38210-01_GENERAL INFORMATION..................................2076 99719-38210-02_COOLING_SYSTEM...........................................2084 99719-38210-02_COOLING SYSTEM.......................................2084 99719-38210-03_ELECTRICAL_SYSTEM........................................2089 99719-38210-03_ELECTRICAL SYSTEM....................................2089 99719-38210-04_CONTROLLER...............................................2161 99719-38210-04_CONTROLLER...........................................2161 99719-38210-05_POWER_TRAIN..............................................2232 99719-38210-05_POWER TRAIN..........................................2232 99719-38210-06_CLUTCHES.................................................2246 99719-38210-06_CLUTCHES.............................................2246 99719-38210-07_MANUAL_TRANSMISION.......................................2284 99719-38210-07_MANUAL TRANSMISION...................................2284 99719-38210-08_POWERSHIFT_TRANSMISSION..................................2311 99719-38210-08_POWERSHIFT TRANSMISSION..............................2311 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL....................2403 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL................2403 99719-38210-10_REAR_AXLE................................................2431 99719-38210-10_REAR AXLE............................................2431 99719-38210-11_BRAKE_SYSTEM.............................................2447 99719-38210-11_BRAKE SYSTEM.........................................2447 99719-38210-12_STEERING_SYSTEM..........................................2470 99719-38210-12_STEERING SYSTEM......................................2470 99719-38210-13_HYDRAULIC_SYSTEM.........................................2491 99719-38210-13_HYDRAULIC SYSTEM.....................................2491 99719-38210-14_MAST_AND_FORKS...........................................2558 99719-38210-14_MAST AND FORKS.......................................2558 99719-38210-15_SERVICE_DATA.............................................2654 99719-38210-15_SERVICE DATA.........................................2654 99789-85110-00..........................................................2679 99789-85110-01..........................................................2684 99789-85110-02..........................................................2711 99789-85110-03..........................................................2723 99789-85110-04..........................................................2743 99789-85110-05..........................................................2792 99789-85110-06..........................................................2872 99789-85110-07..........................................................2881 99789-85110-08..........................................................2906 99789-87100-00..........................................................2924 99789-87100-01..........................................................2929 99789-87100-02..........................................................2956 99789-87100-03..........................................................2968 99789-87100-04..........................................................2988 99789-87100-05..........................................................3039 99789-87100-06..........................................................3096 99789-87100-07..........................................................3105 99789-87100-08..........................................................3133 GASOLINE_ENGINE_99729-93100_00_FOREWORD.................................3154 GASOLINE_ENGINE_99729-93100_01_GENERAL_INFORMATION......................3160 GASOLINE_ENGINE_99729-93100_02_MAINTENANCE..............................3188 GASOLINE_ENGINE_99729-93100_03_ENGINE_TUNE-UP...........................3200 GASOLINE_ENGINE_99729-93100_04_ENGINE_MECHANICAL........................3220 GASOLINE_ENGINE_99729-93100_05_ENGINE_CONTROL...........................3272 GASOLINE_ENGINE_99729-93100_06_ENGINE_LUBRICATION_AND_COOLING_SYSTEM....3330 GASOLINE_ENGINE_99729-93100_07_ENGINE_FUEL..............................3340 GASOLINE_ENGINE_99729-93100_08_ENGINE_ELECTRICAL........................3368
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CATERPILLAR GP35N LIFT TRUCK SERVICE MANUALS – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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