Caterpillar Idler/Roller Welder Tool Operating Manual – PDF

Description

Caterpillar Idler/Roller Welder Tool Operating Manual NEHS0835-03 – PDF DOWNLOAD

FILE DETAILS:

Caterpillar Idler/Roller Welder Tool Operating Manual NEHS0835-03 – PDF DOWNLOAD

Language : English
Pages : 88
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Caterpillar Idler/Roller Welder Tool Operating Manual NEHS0835-03 – PDF DOWNLOAD

Literature Information
Safety Section 4
General Information Section 4
Setup Section 4
Operation Section 4
Maintenance Section 4
Parts Section 4
Safety Section
Safety Icon Nomenclature 5
Personal Protection/Important Information 6
Arc Welding 6
General 6
Installation and Maintenance of
Wire Welders 7
EMF Exposure 7
Electric Shock 7
Harmful Arc Rays 7
Gas Fumes 8
Welding Sparks 8
General Information Section
Introduction 9
Main Frame 9
Yoke Frame 9
Tapered Cone Mounts 10
Twin Weld Heads 10
Electric Wire Feed Welders 10
DC655 Lincoln Welder 11
DC1000 Lincoln Welder 12
Flux Delivery/Recovery System 13
Operator Control Console 15
Dust Collector 16
Industrial Chiller 16
References 17
Contact Information 17
Specifications 18
Setup Section
Unpacking 19
Installation and Assembly 21
Mainframe 21
Clamp Screw Assembly 23
Water Separator/Lubricator 23
Electrical Connections 26
Vacuum Tube 27
Welding Wire Guides 27
Industrial Chiller 28
Supplemental Information for Flux System
Pressure Tank 30
Setup 30
Filling Lower Pressure Tank 32
Electric Welder Setup 33
Operation Section
Weld Setup 34
Control Console 39
Control Panel Switches/Buttons 39
Control Panel 40
Nozzle Motion 41
Stepover 42
Dust Collector and Flux Door Switches 45
Workpiece Rotation Speed 46
Display 47
Indicator Lights and Push Buttons 48
Indicator Lights 48
Push Buttons 48
Manual Rotation 50
Oscillation 52
OSC Return Dwell Time 54
Tandem Motion 56
Yoke Rotation 57
Welder Control 59
Emergency Stop and Master Control On 62
Welding Head Adjustment 63
Lincoln NA-5 Weld Controller 63
Maintenance Section
Lincoln Welder Maintenance 67
Dust Collector Maintenance 67
Idler Welder Maintenance 68
Lubrication 68
Air Motor Maintenance 69
Gear Box Maintenance 69
Flux Vacuum Unit Maintenance 70
Water Separator/Lubricator Maintenance 71
Air Line Water Separator/Filter 71
Air Pressure Regulator 73
Air Line Lubricator 74
Schematics 75
Parts Section
Cooling Adapters 75
Welding Head Effector 76
Vertical and Horizontal Movement
Plate Assembly 78
Clamp Screw Assembly 80
Drive Side Arrangement 82
Yoke Pivot 84

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