Caterpillar PMC-R Shield Control System Operation Manual EM027759-05 – PDF DOWNLOAD

Description

Caterpillar PMC-R Shield Control System Operation Manual EM027759-05 – PDF DOWNLOAD

FILE DETAILS:

Caterpillar PMC-R Shield Control System Operation Manual EM027759-05 – PDF DOWNLOAD

Language : English
Pages : 167
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Caterpillar PMC-R Shield Control System Operation Manual EM027759-05 – PDF DOWNLOAD

Description..................................................... 10
Display......................................................... 11
	Display Categories.......................................... 11
		Default Display......................................... 11
		Active Display.......................................... 11
		Master Display.......................................... 12
		Slave Display........................................... 12
		Input Display........................................... 12
Keys............................................................ 13
	General Key Concepts........................................ 13
		Audible Feedback........................................ 13
		Timeout................................................. 13
		Stuck Key Error......................................... 13
		Multiple Key Error...................................... 13
	Keyboard Modes.............................................. 13
		Idle Mode............................................... 13
		Master Mode............................................. 14
		Group Function Mode..................................... 14
		Data Entry Mode......................................... 14
		Help Mode............................................... 14
	Specific Key Information.................................... 14
		Hot keys................................................ 14
			Operator Assigned Hot Key........................... 15
		Single Select Keys...................................... 15
		Man-In-Place Function Keys.............................. 16
			Manual Control of Selected Shield................... 16
		In-Shield Automatic Keys................................ 17
			In-Shield Automatic Functions on Selected Shield.... 17
		Group Select Keys....................................... 18
		Group Function Keys..................................... 18
		Number keys............................................. 19
		Menu Navigation Keys.................................... 19
		Other Keys.............................................. 20
Menu Control.................................................... 21
	Navigation.................................................. 21
	Freeze Display Feature...................................... 22
	Go-Back Feature............................................. 22
	Parameter Changing.......................................... 23
		Local / Global Parameters............................... 24
		Parameter Locking....................................... 24
Safety Features................................................. 25
	Local Lockout Button........................................ 25
	Quickstop Button............................................ 25
	Pressure Dump Feature....................................... 25
		Resetting the System.................................... 26
			Intermittent Operation.............................. 26
	Conveyor Prestart........................................... 26
	Umbrella Lock............................................... 27
		Controlling the Umbrella Lock........................... 27
			Active Umbrella Lock Displays....................... 28
			Umbrella Lock Messages.............................. 28
	Maintenance Lock............................................ 28
		Controlling the Maintenance Lock........................ 29
		Active Maintenance Lock Displays........................ 29
	Stop Key.................................................... 30
Flashing lights................................................. 31
	Shearer Signaling........................................... 32
Single Shield Control........................................... 33
	Remote Control.............................................. 33
Autosequence.................................................... 34
	Overview.................................................... 34
	Start Options............................................... 34
	Prewarning / Active Display................................. 34
	Restrictions................................................ 35
		Umbrella Lock interaction............................... 35
	Detailed Operating Logic.................................... 35
		Autosequence Chart...................................... 36
		List of Steps........................................... 36
			ASQ Begin........................................... 37
			First Prewarning.................................... 37
			Adjacent Shield Interlock........................... 37
			Second Prewarning................................... 38
			Canopy Spray Delay.................................. 38
			Canopy Spray Active................................. 38
			Baselift While Lowering............................. 38
			Initial Lowering.................................... 38
			Extra Lowering...................................... 39
			Pre-Baselift........................................ 40
			Tip Up or Tip Down.................................. 40
			Sideseal Retract.................................... 40
			Advance Delay....................................... 40
			Ready To Advance.................................... 41
			Baselift While Advancing............................ 41
			Advancing........................................... 41
			Relowering.......................................... 42
			Readvancing......................................... 42
			Advance While Setting............................... 43
			Initial Set......................................... 43
			Final Set........................................... 43
			Conveyor Push Refill................................ 44
			Umbrella Lock Pause................................. 44
		Errors.................................................. 44
		Parameter Summary....................................... 45
Lite Set........................................................ 47
Group Auto Functions............................................ 48
	Batch Advance............................................... 48
		Keystroke Details....................................... 49
		Prewarning / Active Display............................. 50
		Operating Logic & Modes................................. 50
			Sequential Mode..................................... 50
			Rabbit Mode......................................... 50
			Standard Mode....................................... 50
		Enable / Disable Options................................ 51
		Restrictions............................................ 51
		Errors.................................................. 51
		Parameter Summary....................................... 51
	Wedge Advance............................................... 51
		Operator Display & Keystrokes........................... 51
		Prewarning / Active Display............................. 52
		Operating Logic......................................... 52
		Enable / Disable Options................................ 53
		Restrictions............................................ 53
		Errors.................................................. 53
		Parameter Summary....................................... 53
	Batch Pullback.............................................. 53
		Operator Display & Keystrokes........................... 53
			Keystroke Details................................... 53
				Automatic Mode.................................. 54
				Manual Mode..................................... 54
		Prewarning / Active Display............................. 54
		Operating Logic......................................... 55
			Conveyor Pullback Protection........................ 55
			"Shield Up" protection.............................. 56
			Shield Set to Roof.................................. 56
			Conveyor Pullback Timeout........................... 56
			Snake Area.......................................... 57
		Enable / Disable Options................................ 57
		Restrictions............................................ 57
		Errors.................................................. 57
		Parameter Summary....................................... 57
	Bankpush.................................................... 58
		Operator Display & Keystrokes........................... 58
			Keystroke Details................................... 58
				Batch Operation................................. 59
		Prewarning / Active Display............................. 59
		Operating Logic......................................... 59
		Enable / Disable Options................................ 60
		Restrictions............................................ 60
		Errors.................................................. 60
		Parameter Summary....................................... 60
	Conveyor Push............................................... 61
		Operator Display & Keystrokes........................... 61
			In-shield Locking Push.............................. 61
			Endgate Push........................................ 62
			Belt Tailpiece Controller........................... 62
		Prewarning / Active Display............................. 62
		Operating Logic......................................... 62
			Shield Back protection.............................. 62
			Push Protection Parameter........................... 63
				FULL............................................ 63
				PARTIAL......................................... 63
				NONE............................................ 63
			Adjacent "Delta" Protection......................... 64
			Conveyor Push Timeout............................... 64
			Target Stroke....................................... 64
			Endgate Even-push Feature........................... 64
			Triggering Method Affects Operation................. 65
		AutoDrag................................................ 66
		Enable / Disable Options................................ 66
		Restrictions............................................ 66
		Errors.................................................. 66
		Parameter Summary....................................... 67
	Bank Watersprays............................................ 68
		Operator Display & Keystrokes........................... 68
			Keystroke Details................................... 69
		High-Pressure Cleanout.................................. 71
		Prewarning / Active Display............................. 71
		Operating Logic......................................... 71
		Enable / Disable Options................................ 72
		Restrictions............................................ 72
		Errors.................................................. 72
		Parameter Summary....................................... 72
	Water Curtain............................................... 72
		Operator Display & Keystrokes........................... 73
		Prewarning / Active Display............................. 73
		Operating Logic......................................... 73
		Enable / Disable Options................................ 75
		Restrictions............................................ 75
		Errors.................................................. 75
		Parameter Summary....................................... 75
Atomizer Sprays................................................. 76
	Keystroke Details........................................... 77
Shearer Running Batch (SRB)..................................... 77
	Shearer Position............................................ 77
		Manual Shearer Tracking................................. 77
		Infrared Shearer Tracking............................... 78
		Serial Shearer Tracking................................. 78
	Primepoint.................................................. 78
	Mining Cycle Overview....................................... 79
		Bidirectional........................................... 79
	Operator Display & Keystrokes............................... 79
		Newstart................................................ 79
		Restart................................................. 80
		Entering a Manual Position.............................. 81
		Stopping SRB............................................ 81
	Prewarning / Active Display................................. 82
		When Starting........................................... 82
		When Active............................................. 82
		When Stopping........................................... 83
	Setting up the Safety Zones................................. 83
		Shearer Safety Zone..................................... 83
		Manual Safety Zone...................................... 84
		Conveyor Push Distance Behind Advanced Shields.......... 85
	Delayed or Reverse Pushing.................................. 86
	SRB Gate Operation.......................................... 86
		Leaving the Gate End.................................... 86
		Entering the Gate End................................... 87
	Bidirectional Cutting Cycle................................. 88
		Bidirectional Cutting Cycle Beginning at Headgate....... 89
		Bidirectional Cutting Cycle Beginning at Tailgate....... 91
	Push Distance Behind Prime.................................. 94
	Restrictions................................................ 95
		Parameter Summary....................................... 96
Filter Station.................................................. 97
	Operator Display & Keystrokes............................... 98
		Man in place function of filter station valves.......... 98
		Manually triggering sequences........................... 99
		Calibration............................................. 99
	Prewarning / Active Display................................. 99
	Operating Logic.............................................100
		Emulsion Filter Auto Backflush..........................100
			Emulsion Backflush Sequence.........................100
		Manual Backflush Control................................100
		Enable / Disable Options................................101
		Restrictions............................................101
		Errors..................................................101
	Filter Station Parameters...................................101
	Filter Station Connections..................................103
		Sensor Connections......................................103
		Solenoid Connections....................................104
Diagnostics.....................................................104
Personnel Proximity detection...................................104
	Entering and exiting a PPD equpped face.....................105
		Walking off of the face.................................105
		Miner PPD tag lost on face shields......................105
	Neighbor/remote functions and PPD...........................106
	Autosequence (ASQ) and PPD..................................106
	SRB and PPD.................................................106
	Batching shields and PPD....................................106
	Faulted PPD reader operation................................106
	PPD tag programming.........................................107
	PPD tag low battery station.................................107
	Move-mode without PPD.......................................107
	PPD modes...................................................107
	Parameter Summary...........................................107
Errors..........................................................108
	Clearing Errors.............................................109
	Error List..................................................109
PMC‑R System Components.........................................112
	PMC‑R Single Control Unit (SCU).............................112
	Driver Board................................................113
	Brass Bar...................................................113
	Isolation Adapter...........................................114
	SKK24 Hose Cable............................................114
	SKK28 Hose Cable............................................115
	Pressure Sensor.............................................116
	Reed Rod....................................................117
Configuration Drawings..........................................118
	Shield Layout (Face)........................................118
	Shield Layout (Gate)........................................119
	Headgate Area...............................................120
	Group Layouts...............................................121
		Left Hand Face Configuration............................122
		Right Hand Face Configuration...........................123
Display Glossary................................................124

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