Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

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Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

Language : English
Pages : 171
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Caterpillar PMC-R Shield Control System Operation Manual – PDF DOWNLOAD

Description..................................................... 15
Display......................................................... 16
	Display Categories.......................................... 16
		Default Display......................................... 16
		Active Display.......................................... 16
		Master Display.......................................... 17
		Slave Display........................................... 17
		Input Display........................................... 17
Keys............................................................ 18
	General Key Concepts........................................ 18
		Audible Feedback........................................ 18
		Timeout................................................. 18
		Stuck Key Error......................................... 18
		Multiple Key Error...................................... 18
	Keyboard Modes.............................................. 18
		Idle Mode............................................... 18
		Master Mode............................................. 19
		Group Function Mode..................................... 19
		Data Entry Mode......................................... 19
		Help Mode............................................... 19
	Specific Key Information.................................... 19
		Hot keys................................................ 19
			Operator Assigned Hot Key........................... 20
		Single Select Keys...................................... 20
		Man-In-Place Function Keys.............................. 21
			Manual Control of Selected Shield................... 21
		In-Shield Automatic Keys................................ 22
			In-Shield Automatic Functions on Selected Shield.... 22
		Group Select Keys....................................... 23
		Group Function Keys..................................... 23
		Number keys............................................. 24
		Menu Navigation Keys.................................... 24
		Other Keys.............................................. 25
Menu Control.................................................... 26
	Navigation.................................................. 26
	Freeze Display Feature...................................... 27
	Go-Back Feature............................................. 27
	Parameter Changing.......................................... 28
		Local / Global Parameters............................... 29
		Parameter Locking....................................... 29
Safety Features................................................. 30
	Local Lockout Button........................................ 30
	Quickstop Button............................................ 30
		Resetting the System.................................... 30
	Conveyor Prestart........................................... 30
	Conveyor Prestart with Visual Warning....................... 31
	Umbrella Lock............................................... 31
		Controlling the Umbrella Lock........................... 31
			Active Umbrella Lock Displays....................... 32
			Umbrella Lock Messages.............................. 32
	Maintenance Lock............................................ 33
		Controlling the Maintenance Lock........................ 33
		Active Maintenance Lock Displays........................ 33
	Stop Key.................................................... 34
Single Shield Control........................................... 34
	Remote Control.............................................. 34
Autosequence.................................................... 35
	Overview.................................................... 35
	Start Options............................................... 35
	Prewarning / Active Display................................. 35
	Restrictions................................................ 36
		Umbrella Lock interaction............................... 36
	Detailed Operating Logic.................................... 36
		Autosequence Chart...................................... 37
		List of Steps........................................... 37
			ASQ Begin........................................... 38
			First Prewarning.................................... 38
			Adjacent Shield Interlock........................... 39
			Second Prewarning................................... 39
			Baselift While Lowering............................. 39
			Initial Lowering.................................... 39
			Extra Lowering...................................... 40
			Pre-Baselift........................................ 41
			Tip Up or Tip Down.................................. 41
			Advance Delay....................................... 41
			Ready To Advance.................................... 41
			Baselift While Advancing............................ 42
			Advancing........................................... 42
			Relowering.......................................... 43
			Readvancing......................................... 43
			Advance While Setting............................... 43
			Initial Set......................................... 44
			Final Set........................................... 44
			Conveyor Push Refill................................ 45
			Umbrella Lock Pause................................. 45
		Errors.................................................. 45
		Parameter Summary....................................... 46
Lite Set........................................................ 47
Group Auto Functions............................................ 48
	Batch Advance............................................... 49
		Keystroke Details....................................... 49
		Prewarning / Active Display............................. 50
		Operating Logic & Modes................................. 50
			Sequential Mode..................................... 50
			Rabbit Mode......................................... 51
			Standard Mode....................................... 51
		Enable / Disable Options................................ 51
		Restrictions............................................ 51
		Errors.................................................. 51
		Parameter Summary....................................... 51
	Wedge Advance............................................... 52
		Operator Display & Keystrokes........................... 52
		Prewarning / Active Display............................. 53
		Operating Logic......................................... 53
		Enable / Disable Options................................ 53
		Restrictions............................................ 53
		Errors.................................................. 53
		Parameter Summary....................................... 53
	Batch Pullback.............................................. 53
		Operator Display & Keystrokes........................... 54
			Keystroke Details................................... 54
				Automatic Mode.................................. 55
				Manual Mode..................................... 55
		Prewarning / Active Display............................. 55
		Operating Logic......................................... 55
			Conveyor Pullback Protection........................ 56
			"Shield Up" protection.............................. 56
			Shield Set to Roof.................................. 57
			Conveyor Pullback Timeout........................... 57
			Snake Area.......................................... 57
		Enable / Disable Options................................ 57
		Restrictions............................................ 57
		Errors.................................................. 57
		Parameter Summary....................................... 58
	Bankpush.................................................... 58
		Operator Display & Keystrokes........................... 58
			Keystroke Details................................... 59
				Batch Operation................................. 60
		Prewarning / Active Display............................. 60
		Operating Logic......................................... 60
		Enable / Disable Options................................ 60
		Restrictions............................................ 61
		Errors.................................................. 61
		Parameter Summary....................................... 61
	Conveyor Push............................................... 61
		Operator Display & Keystrokes........................... 61
			In-shield Locking Push.............................. 62
			Endgate Push........................................ 62
		Prewarning / Active Display............................. 62
		Operating Logic......................................... 63
			Shield Back protection.............................. 63
			Push Protection Parameter........................... 63
				FULL............................................ 63
				PARTIAL......................................... 64
				NONE............................................ 64
			Adjacent "Delta" Protection......................... 64
			Conveyor Push Timeout............................... 64
			Target Stroke....................................... 64
			Endgate Even-push Feature........................... 65
			Triggering Method Affects Operation................. 65
		Enable / Disable Options................................ 66
		Restrictions............................................ 66
		Errors.................................................. 66
		Parameter Summary....................................... 66
	Bank Watersprays............................................ 67
		Operator Display & Keystrokes........................... 67
			Keystroke Details................................... 68
		High-Pressure Cleanout.................................. 70
		Prewarning / Active Display............................. 70
		Operating Logic......................................... 70
		Enable / Disable Options................................ 71
		Restrictions............................................ 71
		Errors.................................................. 71
		Parameter Summary....................................... 71
	Water Curtain............................................... 71
		Operator Display & Keystrokes........................... 72
		Prewarning / Active Display............................. 72
		Operating Logic......................................... 72
		Enable / Disable Options................................ 74
		Restrictions............................................ 74
		Errors.................................................. 74
		Parameter Summary....................................... 74
Shearer Running Batch (SRB)..................................... 76
	Shearer Position............................................ 76
		Manual Shearer Tracking................................. 76
		Infrared Shearer Tracking............................... 76
		Serial Shearer Tracking................................. 76
	Primepoint.................................................. 77
	Mining Cycle Overview....................................... 77
		Bidirectional........................................... 77
	Operator Display & Keystrokes............................... 77
		Newstart................................................ 77
		Restart................................................. 78
		Entering a Manual Position.............................. 79
		Stopping SRB............................................ 80
	Prewarning / Active Display................................. 81
		When Starting........................................... 81
		When Active............................................. 81
		When Stopping........................................... 81
	Setting up the Safety Zones................................. 81
		Shearer Safety Zone..................................... 82
		Manual Safety Zone...................................... 82
		Conveyor Push Distance Behind Advanced Shields.......... 83
	Delayed or Reverse Pushing.................................. 84
	SRB Gate Operation.......................................... 85
		Leaving the Gate End.................................... 85
		Entering the Gate End................................... 86
	Bidirectional Cutting Cycle................................. 87
		Bidirectional Cutting Cycle Beginning at Headgate....... 87
		Bidirectional Cutting Cycle Beginning at Tailgate....... 90
	Gate-area Shield Re-advance................................. 92
	Restrictions................................................ 92
		Parameter Summary....................................... 92
Diagnostics..................................................... 94
Errors.......................................................... 94
	Clearing Errors............................................. 94
	Error List.................................................. 95
PMC‑R System Components......................................... 98
	PMC‑R Single Control Unit (SCU)............................. 98
	Driver Board................................................ 99
	Brass Bar................................................... 99
	Isolation Adapter...........................................100
	SKK24 Hose Cable............................................100
	SKK28 Hose Cable............................................100
	Pressure Sensor.............................................101
	Reed Rod....................................................102
Configuration Drawings..........................................103
	Shield Layout (Face)........................................103
	Shield Layout (Gate)........................................104
	Headgate Area...............................................105
	Group Layouts...............................................107
		Left Hand Face Configuration............................131
		Right Hand Face Configuration...........................132
Display Glossary................................................133

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