Caterpillar TH360B Telehandler Operator and Maintenance Manual
FILE DETAILS:
Caterpillar TH360B Telehandler Operator and Maintenance Manual
Language: English
Size: 11.7 MB
Pages: 164
Format: PDF
Downloadable: YES
DESCRIPTION:
Caterpillar TH360B Telehandler Operator and Maintenance Manual
FOREWORD:
Literature Information:
This manual should be stored in the operator’s compartment in the literature holder or seat back literature storage area. This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information. The information contained in the section entitled “Pipelayer Attachment Kit” of this manual is limited to the pipelayer attachment and specific modifications made to the tractor unit. Refer to the section entitled “D6T LGP (OEM)” for complete information regarding the tractor unit.
- Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication.
- Read, study and keep this manual with the machine. Whenever a question arises regarding your machine, or this publication, please consult PipeLine Machinery International for the latest available information.
TABLE OF CONTENTS:
Caterpillar TH360B Telehandler Operator and Maintenance Manual
Foreword
Literature Information 5
Safety 5
Operation 5
Maintenance 5
Maintenance Intervals 5
Certified Engine Maintenance 5
Machine Capacity 5
Contact Information 6
Safety Section
Safety Messages 7
Do Not Operate (1) 10
Do Not Stand Under the Load (2) 10
No Hands (3) 11
Do Not Operate (4) 11
Forks (5) 12
Do Not Weld On The ROPS/FOPS
Structure (6) 12
Crushing Hazard (7) 13
No Hands (8) 13
Seat Belt (9) 14
Crushing Hazard (10) 14
Crushing Hazard (11) 15
Engine Coolant (12) 15
Avoid Power Lines (13) 16
Low Bridge (14) 16
Jump Start Cables (15) 17
Ether (16) 17
Crushing Hazard (17) 18
Crushing Hazard (18) 18
Operation (19) 18
Impaling Hazard (20) 18
Crushing Hazard (21) 19
Entanglement and Flying Objects (22) 19
Trap Point (23) 19
Crushing Hazard (24) 19
Ether (25) 20
Additional Messages 20
General Hazard Information 24
Pressurized Air and Water 25
Trapped Pressure 25
Fluid Penetration 25
Containing Fluid Spillage 25
Dispose of Waste Properly 25
Crushing Prevention and Cutting Prevention 25
Burn Prevention 26
Coolant 26
Oils 26
Batteries 26
Fire Prevention and Explosion Prevention 26
Fire Extinguisher 27
Lines, Tubes and Hoses 27
Fire Extinguisher Location 28
Tire Information 28
Electrical Storm Injury Prevention 28
Before Starting Engine 29
Engine Starting 29
Before Operation30
Operation 30
Machine Operating Temperature Range 30
Machine Operation 30
Travel30
Lifting Capacities 30
Work Tools31
Engine Stopping31
Work Tools31
Parking31
Equipment Lowering with Loss of Hydraulic
Power32
Sound Information and Vibration Information 32
Sound Level32
Vibration Level 32
Operator Station32
Guards (Operator Protection) 32
Rollover Protective Structure (ROPS), Falling
Object Protective Structure (FOPS)33
Other Guards (If Equipped) 33
Product Information Section
General Information 35
Lifting Capacities 35
Examples of Estimating the Lift Operation from
the Load Chart 36
Specifications37
Intended Use 38
Application/Configuration Restrictions 38
Identification Information38
Plate Locations and Film Locations 38
Serial Number39
Certification39
Sound 39
ROPS/FOPS Film 40
Machine Security System 40
Italian Roading Homologation40
Emissions Certification Film42
Operation Section
Before Operation43
Mounting and Dismounting 43
Alternate Exit 43
Daily Inspection 43
Machine Operation45
Alternate Exit 45
Seat 45
Air Suspension (If Equipped) 46
Seat Belt 46
Operator Controls (Side Console) 49
Operator Controls 51
Operation Information 67
Work Tools75
Monitoring System80
Backup Alarm 83
Cab Door 84
Engine Starting 84
Engine Starting 84
Starting Below 0 °C (32°F)85
Engine and Machine Warm-Up85
Table of
31200243 2
Table of Contents
Parking 86
Stopping the Machine 86
Stopping the Engine 86
Stopping the Engine if an Electrical Malfunction
Occurs 86
Leaving the Machine 86
Transportation Information 87
Shipping the Machine 87
Roading the Machine 87
Lifting and Tying Down the Machine 88
Towing Information 88
Towing the Machine 88
Types of Towing Hitches 90
Engine Starting (Alternate Methods) 91
Engine Starting with Jump Start Cables 91
Equipment Lowering with Loss of Hydraulic
Power 93
Maintenance Section
Maintenance Access 97
Access Doors and Covers 97
Tire Inflation Information 97
Tire Inflation with Air 97
Tire Pressure 98
Tire Inflation Pressure Adjustment 99
Tire Damage 99
Tire Replacement 99
Wheel and Tire Installation 99
Lubricant Viscosities and Refill Capacities 100
Lubricant Viscosities 100
Capacities (Refill) 102
SOS Information 103
Maintenance Support 103
Welding on Machines and Engines with
Electronic Controls 103
Maintenance Interval Schedule 104
Axle Breathers – Clean/Replace 106
Backup Alarm – Test 106
Battery – Recycle 106
Battery or Battery Cable -Inspect/Replace 106
Belt – Inspect/Replace 107
Inspect 107
Replace 107
Boom Chain – Inspect/ Lubricate 108
Boom Chain Tension -Check/Adjust 108
Check Condition 108
Check and Adjust the Chain Tension 108
Measure the Chain for Wear 109
Boom Cylinder Pin – Lubricate 110
Boom Head Section – Lubricate 110
Boom Pivot Shaft – Lubricate 110
Boom Telescoping Cylinder Air- Purge 110
Boom Wear Pad Clearance -Inspect/Adjust 111
Adjustment 112
Boom and Frame – Inspect 113
Braking System – Test 114
Service Brake 114
Parking Brake 115
Cab Air Filter – Clean/Replace 115
Primary Cab Air Filter 115
Secondary Cab Air Filter116
Circuit Breakers – Test 116
Cooling System Coolant – Change117
Cooling System Coolant Level – Check 118
Cooling System Coolant Sample (Level 1) –
Obtain 119
Cooling System Coolant Sample (Level 2) –
Obtain 119
Cooling System Pressure Cap – Clean/Replace 120
Cooling System Water Temperature Regulator
Replace120
Differential Oil – Change121
Rear Axle Differential121
Front Axle Differential 122
Differential Oil Level – Check 122
Rear Axle Differential122
Front Axle Differential 123
Differential Oil Sample – Obtain 123
Drive Shaft Spline – Lubricate 124
Drive Shaft Universal Joint Bolts – Check 124
Engine Air Filter Primary Element –
Clean/Replace 125
Cleaning Primary Air Filter Elements125
Inspecting the Primary Air Filter Elements126
Engine Air Filter Secondary Element – Replace127
Engine Air Filter Primary Element – Replace 127
Engine Mounts – Inspect 127
Engine Oil Level – Check 127
Engine Oil Sample – Obtain 128
Engine Oil and Filter – Change128
Engine Valve Lash – Check129
Final Drive Oil – Change130
Final Drive Oil Level – Check 130
Final Drive Oil Sample – Obtain 131
Fork Leveling Cylinder Pin -Lubricate 132
Frame Leveling Cylinder Pin -Lubricate132
Fuel System – Prime 132
Fuel System Secondary Filter Replace133
Fuel System Water Separator – Drain133
Fuel System Water Separator Element –
Replace134
Fuel Tank Cap – Clean135
Fuel Tank Water and Sediment – Drain 135
Fuses and Relays – Replace136
Fuses 136
Relays138
Indicators and Gauges – Test138
Longitudinal Stability Indicator – Calibrate139
Longitudinal Stability Indicator -Test 139
Initial Test 139
Second Test139
Oil Filter – Inspect139
Inspect a Used Filter for Debris 139
Parking Brake – Adjust 140
Pulley for Boom Extension Chain – Lubricate 140
Pulley for Boom Retraction Chain – Lubricate140
Radiator Core – Clean 141
Refrigerant Dryer – Replace 141
3 31200243
Table of Contents
Rollover Protective Structure (ROPS) and Falling
Object Protective Structure (FOPS) -Inspect 142
Seat Belt – Inspect 142
Seat Belt – Replace 143
Stabilizer and Cylinder Bearings – Lubricate 143
Tire Inflation – Check 143
Transmission and Hydraulic System Oil –
Change 144
Transmission and Hydraulic System Oil Filter –
Replace 145
Transmission and Hydraulic System Oil Level –
Check 146
Transmission and Hydraulic System Oil Sample –
Obtain 147
Transmission and Hydraulic System Tank
Breather – Clean 147
Turbocharger – Inspect 147
Wheel Nut Torque – Check 147
Window Washer Reservoir -Fill 148
Window Wiper -Inspect/Replace 148
Windows – Clean 148
Work Tool – Inspect/Replace 148
Forks 148
Buckets 150
Reference Information Section
Approved Work Tools 153
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]