Cessna 172 Skyhawk 1963 1964 1965 1966 1967 1968 Service Repair Manual
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Cessna 172 Skyhawk 1963 1964 1965 1966 1967 1968 Service Repair Manual
FOREWORD:
This manual contains factory recommended procedures and in- structions for ground handling, servicing and maintaining Cessna loo-Series aircraft. These include the Models 150, 172, P172, 180, 182, 185, and A185. The Model F172, which is manufactured by Reims Aviation S.A. , Reims (Marne) France, is identical to the 172 except that it is powered by an O-300-D engine, manufactured under license by Rolls Royce, Crewe, England. All 172 information in this manual pertains to the F172 as well.
Likewise, the Model FP172 is identical to the P172 except that it is powered by a GO-300—E Rolls Royce engine, and the Model F150 is identical to the 150 except that it is powered by an O-ZOO-A Rolls Royce engine. The Model A182, which is manufactured by Directorate National ‘ of Fabrication and Investigation Aeronautical, Cordoba, Argentina, is identical to the Model 182. All 182 information in this manual pertains to the A182 as well.
- Besides serving as a reference for the experienced mechanic, this book also covers step—by—step procedures for the less exper- ienced man. This manual should be kept in a handy place for ready reference. If properly used, it will better enable the mechanic to maintain Cessna IOU—Series aircraft and thereby establish a repu- tation for reliable service.
- The information in this book is based on data available at the time of publication, and is supplemented and kept current by service letters and service news letters published by Cessna Aircraft Com- pany. These are sent to all Cessna Dealers so that they have the latest authoritative recommendations for servicing Cessna airplanes.
- Therefore, it is recommended that Cessna owners utilize the know— ledge and experience of the factory-trained Dealer Service Organi- zation. In addition to the information in this Service Manual, a group of vendor publications are available from the Cessna Service Parts Center which describe complete disassembly, overhaul, and parts breakdown of some of the various vendor equipment items. A list- ing of the available publications is issued periodically in service letters.
TABLE OF CONTENTS:
Cessna 172 Skyhawk 1963 1964 1965 1966 1967 1968 Service Repair Manual
Cover Page...................................................... 1
List of Effective Pages......................................... 2
Temporary Change No. 1.......................................... 3
Table of Contents............................................... 5
Foreword........................................................ 7
1. General Description..................................... 9
2. Ground Handling, Servicing, Lubrication & Inspection.... 23
3. Fuselage................................................ 49
4. Airframe................................................ 85
5. Landing Gear............................................ 99
6. Aileron Control System..................................151
7. Wing Flap Control Systems...............................171
8. Elevator Control Systems................................193
9. Elevator Trim Tab Control Systems.......................205
10. Rudder & Rudder Trim Control Systems.....................217
11. Stabilizer Trim Control System...........................239
12. Powerplant...............................................247
12A. Engine ("Blue-Streak" Lycoming)...........................299
13. Fuel Systems.............................................321
14. Propellers...............................................363
14A. Propellers................................................375
15. Utility Systems..........................................377
16. Instrument & Instrument Systems..........................393
17. Electrical Systems.......................................443
18. Electronic Systems (deleted).............................483
19. Structural Repair........................................485
20. Painting.................................................515
Appendix - Electrical Wiring Diagrams...........................521
150 Wiring Diagram..........................................523
Table of Contents.......................................524
Notes...................................................527
D.C. Power Section......................................529
Ignition Section........................................537
Engine Control Section..................................541
Engine Instruments Section..............................545
Flight Instruments Section..............................551
Other Instruments Section...............................557
Lighting Section........................................559
Heating, Ventilating, and De-Icing Section..............577
Control Surface Section.................................583
Warning and Emergency Section...........................587
172 Wiring Diagram..........................................589
Table of Contents.......................................590
Notes...................................................593
D.C. Power Section......................................595
Ignition Section........................................613
Engine Control Section..................................615
Fuel and Oil Section....................................619
Engine Instruments Section..............................623
Flight Instruments Section..............................631
Other Instruments Section...............................637
Lighting Section........................................641
Heating, Ventilating, and De-Icing Section..............657
Control Surface Section.................................661
Warning and Emergency Section...........................669
Miscellaneous Section...................................671
180-185 Wiring Diagram......................................673
Table of Contents.......................................674
Notes...................................................676
D.C. Power Section......................................677
Ignition Section........................................691
Fuel and Oil Section....................................693
Engine Instruments Section..............................697
Flight Instruments Section..............................707
Other Instruments Section...............................713
Lighting Section........................................717
Heating, Ventilating and De-Icing Section...............737
Warning and Emergency Section...........................743
Miscellaneous Section...................................747
182 Wiring Diagram..........................................749
Table of Contents.......................................750
Notes...................................................752
D.C. Power Section......................................753
Ignition Section........................................763
Engine Control Section..................................767
Fuel and Oil Section....................................769
Engine Instruments Section..............................771
Flight Instruments Section..............................777
Other Instruments Section...............................781
Lighting Section........................................785
Heating, Ventilating, and De-Icing Section..............799
Control Surface Section.................................803
Warning and Emergency Section...........................807
Miscellaneous Section...................................809
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