Challenger МТ400D Series МТ455D MT465D MT475D MT485D MT495D Workshop Service Manual
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Challenger МТ400D Series МТ455D MT465D MT475D MT485D MT495D Workshop Service Manual – PDF DOWNLOAD
Description
Challenger МТ400D Series МТ455D MT465D MT475D MT485D MT495D Workshop Service Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Challenger МТ400D Series МТ455D MT465D MT475D MT485D MT495D Workshop Service Manual – PDF DOWNLOAD
General
The purpose of this manual is to assist Dealers and Agents in the installation, servicing and repair of Challenger equipment. lt is important to follow the methods shown and to use special tools in order to perform the operations within the times stated in the repair time schedule.
– Torque wrench setting figures given in the workshop manual must Ье strictly respected
– Locking devices must Ье fitted where specified. lf the efficiency of а locking device is impaired during disassemЬly,
it must Ье replaced.
TABLE OF CONTENTS:
Challenger МТ400D Series МТ455D MT465D MT475D MT485D MT495D Workshop Service Manual – PDF DOWNLOAD
1 Introduction
1А10 MT400D – General
MT400D
1А11 MT400D – Error codes
1А12 MT400D – Fuse Ьох, electrical diagrams, harnesses, hydraulics
diagrams and pneumatic diagrams
1А16 MT400D – Adjustments, Ыeeding and calibrations
2 Separation of assemЫies
2А17 Front linkage – Removing and refitting
2В17 Front axle – Removing and refitting
2С17 Cooling unit – Removing and refitting
2D17 Front frame – Removing and refitting
2Е17 Bonnet – Removing and refitting
2F17 Engine – Removing and refitting
2G17 Gearbox – Removing and refitting
2Н17 СаЬ – Removing and refitting
2117 Pedal assemЫy – Removing and refitting
2J17 Rear axle – Removing and refitting
3 Engine
ЗА 11 Sisu Tier 4i engine – Error codes
ЗА12 Sisu Тier 4i engine – Electrical and hydraulics diagrams
ЗА 1 З Sisu Тier 4i engine – Layout of components
ЗА14 Sisu Тier 4i engine – Tests and diagnostics
ЗА16 Sisu Тier 4i engine – Adjustments, Ыeeding and calibrations
ЗА 17 Sisu Tier 4i engine – DisassemЫy and reassemЫy
ЗВ1 О еЗ SCR Technology engine – General
ЗВ12 еЗ SCR Technology engine – Electrical and hydraulic diagrams
ЗВ1 З еЗ SCR Technology engine – Layout of components
ЗВ17 еЗ SCR Technology engine – DisassemЫy and reassemЫy
ЗВ18 еЗ SCR Technology engine – Service tools
4 Clutch
Chapter intentionally left Ыank
5 Gearbox
БА10 ML 1ЗО/МL 160 – General
БА 11 ML 1 ЗО/МL 160 – Error codes
БА12 ML 1ЗО/МL 160 – Electrical and hydraulics diagrams
БА1З ML 1ЗО/МL 160- Layout of components
БА14 ML 1ЗО/МL 160 – Tests and diagnostics
БА 16 ML 1 ЗО/МL 160 – Adjustments, Ыeeding and calibrations
БА17 ML 1ЗО/МL 160 – DisassemЫy and reassemЫy
БА18 ML 1ЗО/МL 160 – Service tools
БС1 О GВА2Б – General
БС11 GВА2Б – Error codes
БС1 З GВА2Б – Layout of components
5С16 GBA25 – Adjustments, Ыeeding and calibrations
5С17 GBA25 – DisassemЫy and reassemЫy
5С20 GBA25/PowerShuttle – General
5С23 GBA25/PowerShuttle – Layout of components
5С27 GBA25/ PowerShuttle – DisassemЬly and reassemЬly
5С28 GBA25/PowerShuttle – Service tools
5СЗО GBA25/Powershift module – General
5СЗЗ GBA25/Powershift module – Layout of components
5СЗ7 GBA25/Powershift module – DisassemЫy and reassemЫy
5СЗ8 GBA25/Powershift module – Service tools
5С40 GBA25/Robotic mechanical gearbox – General
5С43 GBA25/Robotic mechanical gearbox – Layout of components
5С47 GBA25/Robotic mechanical gearbox – DisassemЬly and reassemЬly
5С48 GBA25/Robotic mechanical gearbox – Service tools
5С50 GBA25/Creeper gears – General
5С53 GBA25/Creeper gears – Layout of components
5С57 GBA25/Creeper gears – DisassemЬly and reassemЬly
5С60 GBA25/Super creeper gears – General
5С63 GBA25/Super creeper gears – Layout of components
5С67 GBA25/Super creeper gears – DisassemЫy and reassemЫy
6 Rear axle
6А13 HA130/160/Final drives – Layout of components
6А17 HA130/160/Final drives – DisassemЫy and reassemЫy
6А21 HA130/160/Differential – Error codes
6А22 НА 130/160/Differential – Electrical and hydraulics diagrams
6А23 НА 130/160/Differential – Layout of components
6А26 НА 130/160/Differential – Adjustments, Ыeeding and calibrations
6А27 НА 130/160/Differential – DisassemЫy and reassemЫy
6АЗ1 НА 130/160/Тractor braking – Error codes
6АЗ2 HA130/160/Тractor braking – Electrical and hydraulics diagrams
6АЗЗ НА 130/160/Тractor braking – Layout of components
6АЗ6 НА 130/160/Тractor braking – Adjustments, Ыeeding and calibrations
6АЗ7 НА 130/160/Тractor braking – DisassemЫy and reassemЫy
6А51 НА 130/160/Hydraulic trailer braking – Error codes
6А52 HA130/160/Hydraulic trailer braking – Electrical and hydraulics
diagrams
НА 130/160/Pneumatic trailer braking – General
НА 130/160/Pneumatic trailer braking – Electrical and hydraulics
diagrams
НА 130/160/Pneumatic trailer braking – Layout of components
НА 130/160/Pneumatic trailer braking – Tests and diagnostics
НА 130/160/Pneumatic trailer braking – Adjustments, Ыeeding and
calibrations
НА 130/160/Pneumatic trailer braking – DisassemЫy and reassemЫy
GPA20 – General
GPA20 – Layout of components
GPA20/Тrumpet housings – General
GPA20/Тrumpet housings – Layout of components
GPA20/Тrumpet housings – DisassemЬly and reassemЬly
GPA20/Тrumpet housings – Service tools
GPA20/Differential – General
GPA20/Differential – Layout of components
7
MT400D
ТаЫв of contвnts
GPA20/Differential – DisassemЬly and reassemЬly
GPA20/Differential – Service tools
GPA20/Тractor braking – General
GPA20/Тractor braking – Layout of components
GPA20/Тractor braking – Adjustments, Ыeeding and calibrations
GPA20/Тractor braking – DisassemЬly and reassemЬly
GPA20/Тractor braking – Service tools
GPA20/Hydraulic trailer braking – General
GPA20/Hydraulic trailer braking – Layout of components
GPA20/Hydraulic trailer braking – DisassemЬly and reassemЬly
GPA20/Pneumatic trailer braking – General
GPA20/Pneumatic trailer braking – Electrical and hydraulics diagrams
GPA20/Pneumatic trailer braking – Layout of components
GPA20/Pneumatic trailer braking – Tests and diagnostics
GPA20/Pneumatic trailer braking – Adjustments, Ыeeding and
calibrations
GPA20/Pneumatic trailer braking – DisassemЬly and reassemЬly
GPA20/Pneumatic trailer braking – Service tools
GPA20/Hitch/Linkage – General
GPA20/Hitch/Linkage – Layout of components
GPA20/Hitch/Linkage – Adjustments, Ыeeding and calibrations
GPA20/Hitch/Linkage – DisassemЬly and reassemЬly
GPA20/Auto-hitch – General
GPA20/Auto-hitch – Adjustments, Ыeeding and calibrations
GPA20/Auto-hitch – DisassemЫy and reassemЫy
GPA20 +/Hitch/lncreased capacity linkage – General
GPA20 +/Hitch/lncreased capacity linkage – Layout of components
GPA20 +Hitch/lncreased capacity linkage – Adjustments, Ыeeding
and calibrations
6D87 GPA20 +Hitch/lncreased capacity linkage – DisassemЫy and
reassemЬly
6D88 GPA20 +Hitch/lncreased capacity linkage – Service tools
Power take-off
7 А 11 НА 130/160/Power take-off – Error codes
7 А 12 НА 130/160/Power take-off – Electrical and hydraulics diagrams
7 А 13 НА 130/160/Power take-off – Layout of components
7 А 16 НА 130/160/Power take-off – Adjustments, Ыeeding and calibrations
7 А 17 НА 130/160/Power take-off – DisassemЫy and reassemЫy
7С1 О GPA20 – General
7С20 GPA20/lntermediate shaft/Driving gear/PTO brake – General
7С23 GPA20/lntermediate shaft/Driving gear/PTO brake – Layout of
components
7С27 GPA20/lntermediate shaft/Driving gear/PTO brake – DisassemЫy and
reassemЫy
GPA20/GSPTO – General
GPA20/GSPTO – Layout of components
GPA20/GSPTO – DisassemЫy and reassemЫy
GPA20/RemovaЫe РТО shaft – General
GPA20/RemovaЫe РТО shaft – Layout of components
GPA20/RemovaЫe РТО shaft – DisassemЬly and reassemЬly
GPA20/ShiftaЫe РТО shaft – General
GPA20/ShiftaЫe РТО shaft – Layout of components
GPA20/ShiftaЫe РТО shaft – DisassemЬly and reassemЬly
GPA20/Clutch – General
GPA20/Clutch – Layout of components
GPA20/Clutch – DisassemЫy and reassemЫy
GPA20/Clutch – Service tools
GPA20/PTO electrohydraulic controls – General
GPA20/PTO electrohydraulic controls – DisassemЫy and reassemЫy
Zuidberg front power take-off – General
Zuidberg front power take-off – Layout of components
Zuidberg front power take-off – Tests and diagnostics
Zuidberg front power take-off – Adjustments, Ыeeding and
calibrations
7Е17 Zuidberg front power take-off – DisassemЬly and reassemЬly
Front axle
8А10 DANA 735П40 – General
8А11 DANA 735П40 – Error codes
8А 12 DANA 735П40 – Electrical and hydraulics diagrams
8А 13 DANA 735П40 – Layout of components
8А 16 DANA 735П40 – Adjustments, Ыeeding and calibrations
8А17 DANA 735П40 – DisassemЫy and reassemЫy
8В10 HA130/4WD clutch – General
8В12 HA130/4WD clutch – Electrical and hydraulics diagrams
8В13 HA130/4WD clutch – Layout of components
8В16 HA130/4WD clutch – Adjustments, Ыeeding and calibrations
8В17 HA130/4WD clutch – DisassemЫy and reassemЫy
8В23 HA130/Universal joint shaft brake – Layout of components
8В27 HA130/Universal joint shaft brake – DisassemЬly and reassemЬly
8С10 HA130/Steering unit/Closed Centre – General
8С12 HA130/Steering unit/Closed Centre – Electrical and hydraulics
diagrams
HA130/Steering unit/Closed Centre – Layout of components
HA130/Steering unit/Closed Centre – DisassemЬly and reassemЬly
GPA20/4WD clutch – General
GPA20/4WD clutch – Layout of components
GPA20/4WD clutch – DisassemЫy and reassemЫy
GPA20/Steering unit/Closed Centre – General
GPA20/Steering unit/Closed Centre – Electrical and hydraulics
diagrams
GPA20/Steering unit/Closed Centre – Layout of components
GPA20/Steering unit/Closed Centre – DisassemЬly and reassemЬly
GPA20/Steering unit/Open Centre – General
GPA20/Steering unit/Open Centre – Electrical and hydraulics
diagrams
8Е23 GPA20/Steering unit/Open Centre – Layout of components
8Е27 GPA20/Steering unit/Open Centre – DisassemЬly and reassemЬly
8F17 Steering rams – DisassemЫy and reassemЫy
Hydraulics
9А10 HA130/LS hydraulic system – General
9А12 HA130/LS hydraulic system – Electrical and hydraulics diagrams
9А13 HA130/LS hydraulic system – Layout of components
9А14 HA130/LS hydraulic system – Tests and diagnostics
HA130/LS hydraulic system – DisassemЬly and reassemЬly
НА 130/LS hydraulic system – Service tools
HA130/LS hydraulic system/Hydraulic pumps – General
HA130/LS hydraulic system/Hydraulic pumps – Electrical and
hydraulics diagrams
HA130/LS hydraulic system/Hydraulic pumps – Layout of
components
HA130/LS hydraulic system/Hydraulic pumps – Tests and diagnostics
HA130/LS hydraulic system/Hydraulic pumps – DisassemЫy and
reassemЬly
HA130/LS hydraulic system/Hydraulic pumps – Service tools
HA130/LS hydraulic system/Auxiliary spool valves – General
HA130/LS hydraulic system/Auxiliary spool valves – Еггог codes
HA130/LS hydraulic system/Auxiliary spool valves – Electrical and
hydraulics diagrams
HA130/LS hydraulic system/Auxiliary spool valves – Layout of
components
HA130/LS hydraulic system/Auxiliary spool valves – Tests and
diagnostics
НА 130/LS hydraulic system/Auxiliary spool valves – DisassemЫy and
reassemЫy
HA130/LS hydraulic system/Auxiliary spool valves – Service tools
HA130/LS hydraulic system/Rear linkage – General
НА 130/LS hydraulic system/Rear linkage – Еггог codes
HA130/LS hydraulic system/Rear linkage – Electrical and hydraulics
diagrams
HA130/LS hydraulic system/Rear linkage – Layout of components
HA130/LS hydraulic system/Rear linkage – Tests and diagnostics
HA130/LS hydraulic system/Rear linkage – DisassemЫy and
reassemЫy
HA130/LS hydraulic system/Rear linkage – Service tools
HA130/LS hydraulic system/Front linkage – General
HA130/LS hydraulic system/Front linkage – Electrical and hydraulics
diagrams
HA130/LS hydraulic system/Front linkage – Layout of components
HA130/LS hydraulic system/Front linkage – Tests and diagnostics
HA130/LS hydraulic system/Front linkage – Adjustments, Ыeeding
and calibrations
HA130/LS hydraulic system/Front linkage – DisassemЫy and
reassemЬly
HA130/LS hydraulic system/Front linkage – Service tools
GPA20/Load Sensing – General
GPA20/Load Sensing – Electrical and hydraulics diagrams
GPA20/Load Sensing – Layout of components
GPA20/Load Sensing – Tests and diagnostics
GPA20/Load Sensing – DisassemЫy and reassemЫy
GPA20/Load Sensing/Right-hand cover plate – General
GPA20/Load Sensing/Right-hand cover plate – Layout of components
GPA20/Load Sensing/Right-hand cover plate – DisassemЬly and
reassemЬly
GPA20/Load Sensing/Right-hand cover plate – Service tools
GPA20/Load Sensing/Left-hand cover plate – General
GPA20/Load Sensing/Left-hand cover plate – Layout of components
9837 GPA20/Load Sensing/Left-hand cover plate – DisassemЬly and
reassemЫy
GPA20/Load Sensing/Linkage spool valve – General
GPA20/Load Sensing/Linkage spool valve – Layout of components
GPA20/Load Sensing/Linkage spool valve – DisassemЬly and
reassemЬly
GPA20/Load Sensing/Auxiliary spool valves – General
GPA20/Load Sensing/Auxiliary spool valves – Layout of components
GPA20/Load Sensing/Auxiliary spool valves – Adjustments, Ыeeding
and calibrations
9857 GPA20/Load Sensing/Auxiliary spool valves – DisassemЫy and
reassemЫy
Open Centre – General
Open Centre – Electrical and hydraulics diagrams
Open Centre – Tests and diagnostics
Open Centre/Right-hand cover plate – General
Open Centre/Right-hand cover plate – Layout of components
Open Centre/Right-hand cover plate – DisassemЬly and reassemЬly
Open Centre/Left-hand cover plate – General
Open Centre/Left-hand cover plate – Layout of components
Open Centre/Left-hand cover plate – DisassemЫy and reassemЫy
100 I/min Open Centre – General
100 I/min Open Centre – Electrical and hydraulics diagrams
100 I/min Open Centre – Tests and diagnostics
100 I/min Open Centre/Right-hand cover plate – General
100 I/min Open Centre/Right-hand cover plate – Layout of
components
9D27 100 I/min Open Centre/Right-hand cover plate – DisassemЫy and
reassemЫy
100 I/min Open Centre/Left-hand cover plate – General
100 I/min Open Centre/Left-hand cover plate – Layout of components
100 I/min Open Centre/Left-hand cover plate – DisassemЫy and
reassemЫy
Open Centre/Linkage spool valve – General
Open Centre/Linkage spool valve – Layout of components
Open Centre/Linkage spool valve – DisassemЬly and reassemЬly
Open Centre/Auxiliary spool valves – General
Open Centre/Auxiliary spool valves – Layout of components
Open Centre/Auxiliary spool valves – Adjustments, Ыeeding and
calibrations
Open Centre/Auxiliary spool valves – DisassemЬly and reassemЬly
Open CentreNalve 21 bar (305 psi) – General
Open CentreNalve 21 bar (305 psi) – Layout of components
Open CentreNalve 21 bar (305 psi) – Adjustments, Ыeeding and
calibrations
9Е37 Open CentreNalve 21 bar (305 psi) – DisassemЫy and reassemЫy
Electricity
10А12 Lighting and equipment – Electrical and hydraulics diagrams
10810 Fuse Ьох – General
10812 Fuse Ьох – Electrical and hydraulics diagrams
10С14 Alternator – Tests and diagnostics
1ОС17 Alternator – DisassemЫy and reassemЫy
MT400D
ТаЫв of contвnts
1ОС18 Alternator – Service tools
10D1 О Starter – General
10D14 Starter – Tests and diagnostics
10D17 Starter – DisassemЫy and reassemЫy
10Е17 Triflash triangle – AssemЬly
11 Electronics
11А10 MT400D – List of all components
12 СаЬ
12А10 Standard air conditioning – General
12А 12 Standard air conditioning – Electrical and hydraulics diagrams
12А13 Standard air conditioning – Layout of components
12А14 Standard air conditioning – Tests and diagnostics
12А 16 Standard air conditioning – Adjustments, Ыeeding and calibrations
12А17 Standard air conditioning – DisassemЬly and reassemЬly
12810 Self-regulating air conditioning – General
12811 Self-regulating air conditioning – Error codes
12812 Self-regulating air conditioning – Electrical and hydraulics diagrams
12813 Self-regulating air conditioning – Layout of components
12814 Self-regulating air conditioning – Tests and diagnostics
12816 Self-regulating air conditioning – Adjustments, Ыeeding and
calibrations
12817 Self-regulating air conditioning – DisassemЫy and reassemЫy
12С10 Semi-active hydraulic suspension – General
12С12 Semi-active hydraulic suspension – Electrical and hydraulics
diagrams
12С13 Semi-active hydraulic suspension – Layout of components
12С16 Semi-active hydraulic suspension – Adjustments, Ыeeding and
calibrations
12С17 Semi-active hydraulic suspension – DisassemЫy and reassemЫy
13 Accessories
accessories kits
14 Service tools
14АО1 General
14АО2 Separation of assemЫies
14АОЗ Engine
14АО5 Gearbox
14АО6 Rear axle
14АО7 Power take-off
14АО8 Front axle
14АО9 Hydraulics
14А 1 О Electricity
14А11 Electronics
14А12 СаЬ
CHALLENGER МТ400D SERIES МТ455D MT465D MT475D MT485D MT495D WORKSHOP SERVICE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
