Challenger МТ500D Series МТ 555D MT 565D MT 575D MT 585D TechStar CVT Operator Instruction Manual

Description

Challenger МТ500D Series МТ 555D MT 565D MT 575D MT 585D TechStar CVT Operator Instruction Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger МТ500D Series МТ 555D MT 565D MT 575D MT 585D TechStar CVT Operator Instruction Manual – PDF DOWNLOAD

Foreword:

We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully.

• The pages that follow contain vital information оп your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied.
• Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains. AII information and specifications in this manual аге up to date at the time of puЫication.
• However, our ongoing policy to improve our products oЬliges us to reserve the right to make alterations at any time without notice. Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted оп your tractor. This Operator’s Manual complies with Directive 2010/52 ЕС.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual

TABLE OF CONTENTS:

Challenger МТ500D Series МТ 555D MT 565D MT 575D MT 585D TechStar CVT Operator Instruction Manual – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 9
1 1 lntroduction 11
1 1 1 lntroduction – Safety instructions 11
1 2 Safety – Symbols and terms 13
1 2 1 Safety – Symbols and terms 13
1 3 Safety signs and instructions 14
1 3 1 Checking and replacing the safety signs and instructions 14
1 3 2 Presentation and location of the safety signs and instructions 15
1 4 General safety instructions 20
1 4 1 Awareness of the safety instructions and symbols 20
1 4 2 Operator familiarity in the use of the tractor 20
1 4 3 Filling the fuel tank 21
1 4 4 Getting into and out of the саЬ 22
1 4 5 Mandatory procedure before dismounting the tractor 22
1 5 Special safety instructions for preparing the tractor for use 23
1 5 1 Protective clothing 23
1 5 2 Activated carbon filter information 23
1 5 3 Safety devices and items 25
1 5 4 Checking the tractor 26
1 6 Specific safety instructions for starting the tractor 28
1 6 1 Protection of persons other than the operator 28
1 6 2 Start up safely 28
1 6 3 Checks to Ье carried out after start-up 29
1 7 Specific safety instructions for using the tractor 30
1 7 1 General instructions 30
1 7 2 Protection of persons other than the operator 31
1 7 3 Overturning 31
1 7 4 Tractor towing 34
1 7 5 Road use 34
1 7 6 Power take-off 35
1 7 7 lmplements 36
1 7 8 Front-end loader 39
1 8 Specific safety instructions for servicing the tractor 40
1 8 1 Pollution warning to observe when servicing the tractor 40
1 8 2 General instructions 40
1 8 3 Handling instructions 41
1 8 4 Special instructions for cleaning the tractor 43
1 9 Protective structures 44
1 9 1 Protective structures: use and accreditation 44
1 9 2 СаЬ or ROPS {depending оп model) 44
1 9 3 Seat belt 44
1 9 4 lnstructor seat 45
1 1 О Warranty 46
1 10 1 General 46
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 46
1 10 3 Warranty procedure 46
1 10 4 Procedure to follow if changing region 46
1 10 5 Servicing during and after the warranty period 47
1 10 6 California emission control warranty statement 47
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1 10 7 California emission reduction control warranty for the United States and
Canada 50
2 Maintenance 55
2 1 Service guide 57
2 1 1 Service guide 57
2 2 СаЬ 60
2 2 1 Air-conditioning system: Condenser 60
2 2 2 Air-conditioning system: Checking the air conditioning system 60
2 2 3 СаЬ air filter 60
2 2 4 СаЬ attachment 61
2 2 5 Windshield washer 62
2 3 Engine 63
2 3 1 Recommended products 63
2 3 2 Fuel 63
2 3 3 Biodiesel fuel 65
2 3 4 DEF 66
2 3 5 6-cylinder SisuDiesel engine 67
2 3 6 Engine oil level check 68
2 3 7 Draining the engine oil 68
2 3 8 Replacing the engine oil filter 69
2 3 9 Replacing the urea filter 69
2 3 10 Fuel system: Fuel prefilter 70
2 3 11 Fuel system: Fuel filter 71
2 3 12 Fuel system: water separator prefilter 71
2 3 13 Fuel system: Ыeeding 72
2 3 14 Fuel system: Fuel injection pump, regulator and injectors 73
2 3 15 Fuel system: е3 SCR Technology engine injection 73
2 3 16 Air filter 7 3
2 3 17 Cooling system 74
2 3 18 Checking the fan/alternator/air conditioning Poly-V belt 76
2 3 19 Replacing the fan/alternator/air conditioning belts 77
2 4 Transmission 79
2 4 1 Recommended products 7 9
2 4 2 Checking the transmission oil level 79
2 4 3 Draining the transmission oil 79
2 4 4 Checking the level of the rear final drive units 80
2 4 5 Draining the final drives 81
2 4 6 Filtering the transmission hydraulic system 81
2 4 7 Checking and cleaning the transmission oil cooler 83
2 4 8 Lubricating the rear РТО shaft 84
2 5 Brakes 85
2 5 1 Recommended products 85
2 5 2 Checking the regulator filter 85
2 5 3 Bleeding the brake system 85
2 5 4 Compressed air system protection 8 7
2 6 Front power take-off 89
2 6 1 Recommended products 89
2 6 2 Draining oil 89
2 6 3 Lubricating the front РТО shaft 89
2 7 Front axle and steering 90
2 7 1 Recommended products 90
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 90
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 90
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 91
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 91
2 7 6 Four-wheel drive front axle: lubrication 92
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2 8 Linkage 95
2 8 1 Recommended products 95
2 8 2 Check the linkage shaft oil level 95
2 9 Linkage 96
2 9 1 Recommended products 96
2 9 2 Three-point linkage LUBRICATION 96
2 9 3 Front linkage: lubrication 96
2 9 4 Ball hitch: lubrication 98
2 1 О Auxiliary hydraulics 99
2 10 1 Recommended products 99
2 10 2 Checking the auxiliary hydraulic system oil level 99
2 10 3 Draining the auxiliary hydraulic system 100
2 10 4 Filtering the auxiliary hydraulic system 102
2 10 5 Checking and cleaning the auxiliary hydraulic system oil cooler 104
2 11 Electrical equipment 106
2 11 1 Batteries 106
2 11 2 Alternator 106
2 11 3 Power socket (ASAE) 106
2 11 4 Adjusting the headlights 108
2 11 5 Fuse Ьох description 108
2 11 6 Battery isolator 117
2 12 Pressure washing 119
2 12 1 Pressure washing 119
2 13 Storing your tractor 120
2 13 1 Storing your tractor 120
2 13 2 Storing DEF 120
2 14 Faults and solutions 121
2 14 1 General tаЫе of faults 121
2 14 2 lndicator light panel 123
2 14 3 lndication of faults 128
2 14 4 lnstrument panel error codes 131
2 14 5 SisuDiesel Tier 4i engine error codes 132
2 14 6 TechStar CVT transmission error codes 146
2 14 7 4WD/differential lock error codes for TechStar CVT 1 51
2 14 8 РТО error codes for TechStar CVT 151
2 14 9 ParkLock error codes for TechStar CVT 153
2 14 1 О Suspended front axle error codes 154
2 14 11 Error codes for linkage with multifunction armrest 154
2 14 12 Suspended саЬ error codes 155
2 14 13 Arm rest error codes 156
2 14 14 Hydraulic valve error codes 1 56
2 14 15 Air conditioning error codes 157
З Technical specifications 159
3 1 General specifications 161
3 1 1 Model MT555D TechStar CVT 161
3 1 2 Model MT565D TechStar CVT 1 62
3 1 3 Model MT575D TechStar CVT 162
3 1 4 Model MT585D TechStar CVT 163
3 2 СаЬ 165
3 2 1 Noise levels (dB(A)) 165
3 2 2 Level of vibration felt through the seat 165
3 3 Engine 1 66
3 3 1 Engine specifications 166
3 3 2 Fuel system and air filter 166
3 3 3 COOLING 167
3 3 4 Tightening torques 167
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3 4 Transmission 168
3 4 1 Forward speed for all models with transmission in TechStar CVT mode 168
3 4 2 Forward speed for all models with transmission in Stepshift mode 169
3 4 3 Gearbox 174
3 4 4 Final drives 174
3 5 Brakes 175
3 5 1 Brake technical specifications 175
3 6 Front axle and steering 176
3 6 1 Four-wheel drive front axle 176
3 6 2 Steering 176
3 7 Power take-off 178
3 7 1 Specifications 178
3 7 2 Tightening torques 178
3 8 Linkage 179
3 8 1 Rear linkage 179
3 9 Auxiliary hydraulics 180
3 9 1 Load Sensing system, 1101/min (29 1 gal/min ( US)) or 1501/min
(39 6 gal/min ( US)) 180
3 1 О Electrical equipment 181
3 10 1 Electrical equipment technical specifications 181
3 11 Wheels and tires 182
3 11 1 Rim 182
3 11 2 Tires 182
3 11 3 Tightening torques 182
3 12 Capacities and dimensions 183
3 12 1 Capacities 183
3 12 2 Dimensions and weights 184
3 12 3 Attachment points: TechStar CVT models with front linkage 5 Т (6 US ton) 187
3 12 4 Attachment points: TechStar CVT models without front linkage 188
4 Accessories 191
4 1 СаЬ 193
4 1 1 СаЬ accessories 193
4 2 Engine 194
4 2 1 Engine accessories 194
4 3 Front axle and steering 195
4 3 1 Front axle and steering accessories 195
4 4 Power take-off 196
4 4 1 Power take-off accessories 196
4 5 Linkage 197
4 5 1 Linkage accessories 197
4 6 Auxiliary hydraulics 198
4 6 1 Auxiliary hydraulics accessories 198
4 7 Wheels and tires 199
4 7 1 Wheels and tires accessories 199
5 Appendix 201
5 1 Conversion tаЫе 203
5 1 1 Conversion tаЫе 203

CHALLENGER МТ500D SERIES МТ 555D MT 565D MT 575D MT 585D TECHSTAR CVT OPERATOR INSTRUCTION MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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