Challenger МТ500D Series MT 555D MT 565D MT 575D MT 585D MT 595D AutoPower VI Operator Instruction Manual

Description

Challenger МТ500D Series MT 555D MT 565D MT 575D MT 585D MT 595D AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger МТ500D Series MT 555D MT 565D MT 575D MT 585D MT 595D AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor.

• Please ensure that all operators read the instructions and follow them carefully. The pages that follow contain vital information on your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need.
• When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied. Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains.
• All information and specifications in this manual аге up to date at the time of puЫication. However, our ongoing policy to improve our products oЬliges us to reserve the right to make alterations at any time without notice.
• Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted on your tractor. This Operator’s Manual complies with Directive 2010/52 ЕС.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger МТ500D Series MT 555D MT 565D MT 575D MT 585D MT 595D AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 9
1 1 lntroduction 11
1 1 1 lntroduction – Safety instructions 11
1 2 Safety – Symbols and terms 13
1 2 1 Safety – Symbols and terms 13
1 3 Safety signs and instructions 14
1 3 1 Checking and replacing the safety signs and instructions 14
1 3 2 Presentation and location of the safety signs and instructions 15
1 4 General safety instructions 20
1 4 1 Awareness of the safety instructions and symbols 20
1 4 2 Operator familiarity in the use of the tractor 20
1 4 3 Filling the fuel tank 21
1 4 4 Getting into and out of the саЬ 22
1 4 5 Mandatory procedure before dismounting the tractor 22
1 5 Special safety instructions for preparing the tractor for use 23
1 5 1 Protective clothing 23
1 5 2 Activated carbon filter information 23
1 5 3 Safety devices and items 25
1 5 4 Checking the tractor 26
1 6 Specific safety instructions for starting the tractor 28
1 6 1 Protection of persons other than the operator 28
1 6 2 Start up safely 28
1 6 3 Checks to Ье carried out after start-up 29
1 7 Specific safety instructions for using the tractor 30
1 7 1 General instructions 30
1 7 2 Protection of persons other than the operator 31
1 7 3 Overturning 31
1 7 4 Tractor towing 34
1 7 5 Road use 34
1 7 6 Power take-off 35
1 7 7 lmplements 36
1 7 8 Front-end loader 39
1 8 Specific safety instructions for servicing the tractor 40
1 8 1 Pollution warning to observe when servicing the tractor 40
1 8 2 General instructions 40
1 8 3 Handling instructions 41
1 8 4 Special instructions for cleaning the tractor 43
1 9 Protective structures 44
1 9 1 Protective structures: use and accreditation 44
1 9 2 СаЬ or ROPS {depending on model) 44
1 9 3 Seat belt 44
1 9 4 lnstructor seat 45
1 1 О Warranty 46
1 10 1 General 46
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 46
1 10 3 Warranty procedure 46
1 10 4 Procedure to follow if changing region 46
1 10 5 Servicing during and after the warranty period 47
1 10 6 California emission control warranty statement 47
MT500D AutoPower VI – NA
4373895М2 – 1
5
ТаЬ/е of contents
1 10 7 California emission reduction control warranty for the United States and
Canada 50
2 Maintenance 55
2 1 Service guide 57
2 1 1 Service guide 57
2 2 СаЬ 60
2 2 1 Air-conditioning system: Condenser 60
2 2 2 Air-conditioning system: Checking the air conditioning system 60
2 2 3 СаЬ air filter 60
2 2 4 СаЬ attachment 61
2 2 5 Windshield washer 62
2 3 Engine 63
2 3 1 Recommended products 63
2 3 2 Fuel 63
2 3 3 Biodiesel fuel 65
2 3 4 DEF 66
2 3 5 6-cylinder SisuDiesel engine 67
2 3 6 Engine oil level check 68
2 3 7 Draining the engine oil 68
2 3 8 Replacing the engine oil filter 69
2 3 9 Replacing the urea filter 69
2 3 10 Fuel system: Fuel prefilter 70
2 3 11 Fuel system: Fuel filter 71
2 3 12 Fuel system: water separator prefilter 71
2 3 13 Fuel system: Ыeeding 72
2 3 14 Fuel system: Fuel injection pump, regulator and injectors 73
2 3 15 Fuel system: е3 SCR Technology engine injection 73
2 3 16 Air filter 73
2 3 17 Cooling system 74
2 3 18 Checking the fan/alternator/air conditioning Poly-V belt 76
2 3 19 Replacing the fan/alternator/air conditioning belts 77
2 4 Transmission 79
2 4 1 Recommended products 79
2 4 2 Checking the transmission oil level 79
2 4 3 Draining the transmission oil 79
2 4 4 25-micron circuit closer filtering (50 kph (31 mph) version) 83
2 4 5 Rear axle final drive units (sealed) 83
2 4 6 High-pressure 15 micron filtering 83
2 4 7 PowerShuttle 84
2 4 8 Checking and cleaning the transmission oil cooler 85
2 4 9 Lubricating the rear wheel bearings 86
2 4 10 Lubricating the rear РТО shaft 86
2 5 Brakes 87
2 5 1 Recommended products 87
2 5 2 Checking the regulator filter 87
2 5 3 Bleeding the brake system 87
2 5 4 Compressed air system protection 89
2 6 Front power take-off 91
2 6 1 Recommended products 91
2 6 2 Draining oil 91
2 6 3 Lubricating the front РТО shaft 91
2 7 Front axle and steering 92
2 7 1 Recommended products 92
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 92
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 92
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 93
6 MT500D AutoPower VI – NA
4373895М2 – 1
С? ТаЬ/е of contents
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 93
2 7 6 Four-wheel drive front axle: lubrication 94
2 8 Linkage 97
2 8 1 Lift rams: lubrication 97
2 9 Linkage 98
2 9 1 Recommended products 98
2 9 2 Three-point linkage LUBRICATION 98
2 9 3 Front linkage: lubrication 98
2 9 4 Ball hitch: lubrication 100
2 1 О Electrical equipment 101
2 10 1 Batteries 101
2 10 2 Alternator 101
2 10 3 Power socket (ASAE) 101
2 10 4 Adjusting the headlights 103
2 10 5 Fuse Ьох description 103
2 10 6 Battery isolator 112
2 11 Pressure washing 114
2 11 1 Pressure washing 114
2 12 Storing your tractor 115
2 12 1 Storing your tractor 115
2 12 2 Storing DEF 115
2 13 Faults and solutions 116
2 13 1 General tаЫе of faults 116
2 13 2 lndicator light panel 118
2 13 3 lndication of faults 123
2 13 4 lnstrument panel error codes 125
2 13 5 SisuDiesel Tier 4i engine error codes 127
2 13 6 Transmission error codes for AutoPower IV/AutoPower VI 140
2 13 7 РТО error codes for AutoPower IV/AutoPower VI 143
2 13 8 Parklock error codes for AutoPower VI 144
2 13 9 Suspended front axle error codes 144
2 13 10 Error codes for linkage with multifunction armrest 144
2 13 11 Suspended саЬ error codes 145
2 13 12 Arm rest error codes 146
2 13 13 Hydraulic valve error codes 146
2 13 14 Air conditioning error codes 147
3 Technical specifications 149
3 1 General specifications 151
3 1 1 Model MT555D AutoPower VI 151
3 1 2 Model MT565D AutoPower VI 152
3 1 3 Model MT575D AutoPower VI 153
3 1 4 Model MT585D AutoPower VI 154
3 1 5 Model MT595D AutoPower VI 155
3 2 СаЬ 156
3 2 1 Noise levels (dB(A)) 156
3 2 2 Level of vibration felt through the seat 156
3 3 Engine 157
3 3 1 Engine specifications 157
3 3 2 Fuel system and air filter 157
3 3 3 COOLING 158
3 3 4 Tightening torques 158
3 4 Transmission 159
3 4 1 Forward speed at maximum speed with AutoPower VI transmission 40
km/h (25 mile/h): and 20 8R42 tires 159
3 4 2 Forward speed at maximum speed with AutoPower VI transmission 50
km/h (31 mile/h): and 20 8R42 tires 161
MT500D AutoPower VI – NA
4373895М2 – 1
7
ТаЬ/е of contents
3 4 3 Forward speed with AutoPower VI transmission, 40 km/h (25 mile/h) and
50 km/h (31 mile/h), creeper speed option, 20 8R42 tires 163
3 4 4 Gearbox 164
3 4 5 Final drives 165
3 4 6 Rear differential lock 165
3 5 Brakes 166
3 5 1 Brake technical specifications 166
3 6 Front axle and steering 167
3 6 1 Four-wheel drive front axle 167
3 6 2 Steering 167
3 7 Power take-off 169
3 7 1 Specifications 169
3 7 2 Tightening torques 169
3 8 Linkage 170
3 8 1 Rear linkage 170
3 9 Auxiliary hydraulics 171
3 9 1 Load Sensing system, 1101/min (29 1 gal/min (US)) or 1501/min
(39 6 gal/min (US)) 171
3 1 О Electrical equipment 172
3 10 1 Electrical equipment technical specifications 172
3 11 Wheels and tires 173
3 11 1 Rim 173
3 11 2 Tires 173
3 11 3 Tightening torques 173
3 12 Capacities and dimensions 17 4
3 12 1 Capacities 17 4
3 12 2 Dimensions and weights 175
3 12 3 Attachment points: AutoPower VI models with front linkage 5 Т (6 US ton) 178
3 12 4 Attachment points: AutoPower VI models without front linkage 179
4 Accessories 181
4 1 СаЬ 183
4 1 1 СаЬ accessories 183
4 2 Engine 184
4 2 1 Engine accessories 184
4 3 Front axle and steering 185
4 3 1 Front axle and steering accessories 185
4 4 Power take-off 186
4 4 1 Power take-off accessories 186
4 5 Linkage 187
4 5 1 Linkage accessories 187
4 6 Auxiliary hydraulics 188
4 6 1 Auxiliary hydraulics accessories 188
4 7 Wheels and tires 189
4 7 1 Wheels and tires accessories 189
5 Appendix 191
5 1 Conversion tаЫе 193
5 1 1 Conversion tаЫе 193

CHALLENGER МТ500D SERIES MT 555D MT 565D MT 575D MT 585D MT 595D AUTOPOWER VI OPERATOR INSTRUCTION MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V