Challenger МТ500E Series МТ 555E MT 565E MT 575E MT 585E MT 595E Operator Instruction Manual

Description

Challenger МТ500E Series МТ 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger МТ500E Series МТ 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

Foreword:

We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully. The pages that follow contain vital information оп your tractor; please read them carefully.

• Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied.
• Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains. AII information and specifications in this manual аге up to date at the time of puЫication.
• However, our ongoing policy to improve our products oЬliges us to reserve the right to make alterations at any time without notice. Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted оп your tractor. This Operator’s Manual complies with Directive 2010/52 ЕС.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual

TABLE OF CONTENTS:

Challenger МТ500E Series МТ 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator Instruction Manual – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 13
1 2 Safety – Symbols and terms 15
1 2 1 Safety – Symbols and terms 15
1 3 Safety signs and instructions 16
1 3 1 Checking and replacing the safety signs and instructions 16
1 3 2 Presentation and location of the safety signs and instructions 17
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Mounting and dismounting the operator’s seat 24
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 27
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Checks to Ье carried out after start-up 31
1 7 Specific safety instructions for using the tractor 32
1 7 1 General instructions 32
1 7 2 Protection of persons other than the operator 33
1 7 3 Overturning 33
1 7 4 Tractor towing 36
1 7 5 Regulatory data оп maximum permitted trailed weights 36
1 7 6 Road use 38
1 7 7 Power take-off 40
1 7 8 lmplements 41
1 7 9 Front-end loader 43
1 8 Specific safety instructions for servicing the tractor 44
1 8 1 Pollution warning to observe when servicing the tractor 44
1 8 2 General instructions 44
1 8 3 Handling instructions 45
1 8 4 Special instructions for cleaning the tractor 47
1 9 Protective structures 48
1 9 1 Protective structures: use and accreditation 48
1 9 2 ROPS (Roll Over Protective Structure) 48
1 9 3 СаЬ 48
1 9 4 Seat belt 49
1 9 5 lnstructor seat 49
1 1 О Warranty 50
1 10 1 General 50
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 50
1 10 3 Warranty procedure 50
1 10 4 Procedure to follow if changing region 50
Servicing during and after the warranty period 51
California emission control warranty statement 51
California emission reduction control warranty for the United States and
Canada 54
2 Maintenance 59
2 1 Service guide 61
2 1 1 Service guide 61
2 2 СаЬ 65
2 2 1 Air conditioning system: Condenser 65
2 2 2 Air-conditioning system: Checking the air conditioning system 65
2 2 3 СаЬ air filter 65
2 2 4 СаЬ attachment 66
2 2 5 Windshield washer 67
2 3 Engine 68
2 3 1 Recommended products 68
2 3 2 Fuel 68
2 3 3 Biodiesel fuel 70
2 3 4 DEF 71
2 3 5 6-cylinder SisuDiesel engine 72
2 3 6 Engine oil level check 73
2 3 7 Draining the engine oil 73
2 3 8 Replacing the engine oil filter 74
2 3 9 Draining the DEF tank 75
2 3 10 Replacing the DEF filter 75
2 3 11 Fuel system: Fuel prefilter 78
2 3 12 Fuel system: Fuel filter 79
2 3 13 Fuel system: Water separator prefilter 80
2 3 14 Fuel system: Ыeeding 81
2 3 15 Fuel system: T4F SCR Technology engine injection 81
2 3 16 Air filter 81
2 3 17 Cooling system 83
2 3 18 Check and replace the main fan/alternator Poly-V belt 85
2 3 19 Check and replace the air conditioning/alternator Poly-V accessories belt 86
2 3 20 Check and replace the air compressor {pneumatic braking) Poly-V
accessories belt 87
2 4 Transmission 89
2 4 1 Recommended products 89
2 4 2 Checking the transmission oil level 89
2 4 3 Draining the transmission oil 90
2 4 4 Filtering the transmission system 91
2 4 5 High-pressure 15 micron filtering 92
2 4 6 Transmission breather 93
2 4 7 Checking the level of the rear final drives {depending оп model) 93
2 4 8 Draining the rear final drives {depending оп model) 94
2 4 9 PowerShuttle filtration 95
2 4 1 О Checking and cleaning the transmission oil cooler 95
2 4 11 Lubricating the rear wheel bearings 96
2 4 12 Lubricating the rear РТО shaft 96
2 5 Brakes 97
2 5 1 Recommended products 97
2 5 2 Checking the regulator filter 97
2 5 3 Bleeding the brake system 97
2 5 4 Compressed air system protection 99
2 5 5 25-micron filtration for the high-pressure braking 100
2 6 Front power take-off 101
2 6 1 Recommended products 101
6 МТБООЕ AutoPower VI – NA
АСТООО8810 – 1
С? ТаЬ/е of contents
2 6 2 Checking and cleaning the oil cooler of the front РТО 101
2 6 3 Draining oil 101
2 6 4 Lubricating the front РТО shaft 102
2 7 Front axle and steering 103
2 7 1 Recommended products 103
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 103
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 103
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 104
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 104
2 7 6 Four-wheel drive front axle: lubrication 105
2 8 Rear linkage 107
2 8 1 Recommended products 107
2 8 2 Lubricating the linkage shaft 107
2 8 3 Three-point linkage lubrication 107
2 9 Front linkage 11 О
2 9 1 Recommended products 11 О
2 9 2 Front linkage: lubrication 11 О
2 1 О Towing equipment 112
2 10 1 Recommended products 112
2 11 Electrical equipment 113
2 11 1 Batteries 113
2 11 2 Alternator 113
2 11 3 Power socket (ASAE) 114
2 11 4 Adjusting the headlights 115
2 11 5 Fuse Ьох description 116
2 11 6 Battery isolator 127
2 12 Pressure washing 129
2 12 1 Pressure washing 129
2 1 З Storing your tractor 130
2 13 1 Storing your tractor 130
2 13 2 Storing DEF 130
2 14 Faults and solutions 131
2 14 1 General tаЫе of faults 131
2 14 2 lndicator light panel 133
2 14 3 lndication of faults 138
2 14 4 Description of error code format 140
2 14 5 lnstrument panel error codes 141
2 14 6 SisuDiesel Tier 4f engine error codes 142
2 14 7 Transmission error codes for AutoPower IV/AutoPower VI 162
2 14 8 Front axle/differential lock error codes 164
2 14 9 Power take-off error codes for AutoPower IV/AutoPower VI 164
2 14 10 Parklock error codes for AutoPower VI 165
2 14 11 Error codes for the high-pressure braking 165
2 14 12 Rear linkage error codes 166
2 14 13 Front power lift error codes 167
2 14 14 Suspended саЬ error codes 167
2 14 15 Armrest error codes 168
2 14 16 Hydraulic valve error codes 169
2 14 17 Air conditioning error codes 170
2 14 18 Error codes of the keypad in the pillar 173
З Technical specifications 175
3 1 General specifications 177
3 1 1 Model МТ555Е AutoPower VI 177
3 1 2 Model МТ565Е AutoPower VI 178
3 1 3 Model МТ575Е AutoPower VI 179
3 1 4 Model МТ585Е AutoPower VI 180
ТаЬ/е of contents
3 1 5 Model МТ595Е AutoPower VI 181
3 2 СаЬ 182
3 2 1 Noise levels (dB(A)) 182
3 2 2 Level of vibration felt through the seat 182
3 3 Engine 183
3 3 1 Engine specifications 183
3 3 2 Fuel system and air filter 183
3 3 3 COOLING 184
3 3 4 Tightening torques 184
3 4 Transmission 185
3 4 1 Forward speed at maximum speed with 40 km/h (25 mile/h) Dyna-6
transmission: and 20 8R42 tires 185
3 4 2 Forward speed at maximum speed with 50 km/h (31 mile/h) Dyna-6
transmission: and 20 8R42 tires 187
3 4 3 Forward speed with 40 km/h (25 mile/h) and 50 km/h (31 mile/h) Dyna-6
transmission, creeper speed option, 20 8R42 tires 189
3 4 4 Gearbox 190
3 4 5 Final drives 190
3 4 6 Rear differential lock 190
3 5 Brakes 191
3 5 1 Brake system technical specifications 191
3 6 Front axle and steering 192
3 6 1 Four-wheel drive front axle 192
3 6 2 Steering 192
3 7 Power take-off 193
3 7 1 Specifications 193
3 7 2 Tightening torques 193
3 8 Linkage 194
3 8 1 Front linkage 194
3 8 2 Rear linkage 194
3 9 Auxiliary hydraulics 195
3 9 1 Hydraulic system 195
3 1 О Electrical equipment 196
3 10 1 Electrical equipment technical specifications 196
3 10 2 Lighting – Layout of components 196
3 11 Wheels and tires 197
3 11 1 Rim 197
3 11 2 Tires 197
3 11 3 Tires, front/rear compatibllity 197
3 11 4 Tightening torques 197
3 12 Capacities and dimensions 199
3 12 1 Capacities 199
3 12 2 Dimensions and weights 200
3 12 3 Attachment points: AutoPower VI models without front linkage 207
3 12 4 Attachment points: AutoPower VI models with front linkage 5 t (6 US ton) 208
4 Accessories 211
4 1 СаЬ accessories 213
4 1 1 СаЬ accessories 213
4 2 Engine accessories 214
4 2 1 Engine accessories 214
4 3 Front axle and steering accessories 215
4 3 1 Front axle and steering accessories 215
4 4 Power take-off accessories 216
4 4 1 Power take-off accessories 216
4 5 Linkage accessories 217
4 5 1 Linkage accessories 217
4 6 Auxiliary hydraulics accessories 218
4 6 1 Auxiliary hydraulics accessories 218
5 Appendix 219
5 1 Conversion tаЫе 221
5 1 1 Conversion tаЫе 221

CHALLENGER МТ500E SERIES МТ 555E MT 565E MT 575E MT 585E MT 595E OPERATOR INSTRUCTION MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V