Challenger 4300 Pickup Header Operator’s Manual 79036491E – PDF DOWNLOAD
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Challenger 4300 Pickup Header Operator’s Manual 79036491E – PDF DOWNLOAD
A word to the operator:
It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.
- This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
- Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
- Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.
Prepare for operation :
Read and understand the operating instructions and precautions in this manual before you operate or perform service on the machine. Make sure that you know and understand the positions and operations of all controls. Make sure that all controls are in neutral and the parking brake is applied before you start the machine. Make sure that all persons are a sufficient distance from your area of work before you start or operate the machine.
- Do checks on the controls and learn all controls in an area clear of persons and objects before you start work with the machine. Know the dimensions of the machine and have sufficient space available for operation.
- Do not operate the machine at high speeds around persons, buildings, other equipment, etc. Always use correct procedures when you do tasks around and operate the machine. Do not let children or persons who do not know how to operate the machine operate the machine.
- Keep other persons away from your area of work. Do not let other persons ride on the machine. Make sure that the machine is in the good mechanical condition. Make sure that the machine has the correct equipment as necessary by local regulations. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this equipment before you start.
TABLE OF CONTENTS:
Challenger 4300 Pickup Header Operator’s Manual 79036491E – PDF DOWNLOAD
1 Safety 7
11 Introduction 9
111 Safety symbol 9
112 Safety messages9
113 Information messages 9
114 Safety signs 9
115 A word to the operator10
116 This manual 11
1161 Operator manual holder11
12 Operation 12
121 Prepare for operation 12
122 General information 12
123 Personal protective equipment 14
124 Seat instructions 14
125 Shield and guards 15
126 Exhaust warning 15
127 Flying debris 16
128 Handrails 16
129 Agricultural chemicals 16
13 Travel on public roads 17
14 Maintenance 19
141 General maintenance information 19
142 Fire prevention and first aid20
143 High pressure leaks 21
144 Tire safety 22
145 Replacement parts22
15 Cylinder stops23
151 Header lift cylinder stop 23
152 Hold-down cylinder support 23
1521 Engage the hold-down cylinder support 23
1522 Disengage the hold-down cylinder support 23
16 Safety signs 25
2 Introduction 31
21 Introduction 33
211 Units of measurement33
212 Replacement parts 33
213 Intended use 33
214 Proper disposal of waste 33
22 Machine identification34
221 Serial number plate 34
222 Serial number description 34
23 Component identification 36
24 End shields 38
241 Open the left side end shield38
242 Close the left side end shield38
3 Operation41
31 Checklists 43
311 Check the machine before operation 43
Pickup Header
79036491E
Table of contents
32 Connect and disconnect the header – Challenger combine 44
321 Connect the header 44
322 Disconnect the header 47
33 Header transport 49
331 Transport lamps 49
34 Field operation 50
341 Stop the machine 50
342 Break in the header 50
343 Draper speed 51
344 Header height 52
345 Pickup height 52
3451 Adjust the pickup height 53
346 Adjust the header floatation 53
347 Hold-down position 56
348 Adjust the hold-down rod angle 56
349 Unplug the header 57
3410 Adjust the pan seal assembly57
35 Auger 59
351 Auger speed 59
352 Auger position 59
353 Adjust the auger position 59
354 Auger float 60
3541 Lock the auger float 60
3542 Unlock the auger float 61
355 Stripper plate clearance 62
3551 Examine the stripper plate clearance62
3552 Adjust the stripper plate clearance 63
36 Driveline64
361 Driveline clutch64
362 Driveline guard 64
3 7 Crop deflectors 65
3 71 Install the crop deflectors 65
3 72 Remove the crop deflectors 66
38 Prepare the header for storage67
4 Maintenance 69
41 Service Schedule 71
42 Service 72
421 Prepare the header for service 72
422 Yearly service 72
43 Lubrication 73
431 Lubricate the machine73
432 Lubrication points 74
44 End shields 75
441 Remove the left side end shield 75
442 Install the left side end shield76
443 Remove the right side end shield 77
444 Install the right side end shield 78
445 Replace the end shield brackets 79
45 Draper belt tension80
451 Check the draper belt tension80
452 Adjust the front draper belt tension 81
453 Adjust the rear draper belt tension 82
46 Draper belts 84
461 Remove the front draper belt84
462 Install the front draper belt 85
Remove the rear draper belt 87
Install the rear draper belt 88
Draper fingers and draper guides 89
4651 Replace a draper finger89
4652 Replace a draper guide89
Cutterbar seal91
471 Adjust the cutterbar seal 91
472 Remove the cutterbar rubber seal 91
Driveline93
481 Lubricate the header drive shaft 93
482 Remove the header driveline 93
483 Install the header driveline 94
484 Replace the drivel ine clutch 96
485 Remove the driveline guard 97
486 Install the driveline guard 99
487 Clean the splined shaft 100
Auger drive 102
491 Lubricate the auger drive chain 102
492 Remove the auger drive chain 102
493 Install the auger drive chain103
494 Adjust the auger drive chain tension 104
495 Remove the driven sprocket105
496 Install the driven sprocket 105
497 Remove the drive sprocket 109
498 Install the drive sprocket 110
Auger 112
4101 Replace the auger fingers 112
4102 Replace the auger finger guides 113
4103 Replace the auger finger holders 114
4104 Replace the stripper plates 117
4105 Replace the fl ighting extensions 117
Hold down 119
4111 Replace the hold-down rods119
Hydraulic 121
4121 Bleed the cylinders and the lines 121
Electrical 122
4131 Height controllers 122
41311 Manually examine the voltage range122
41312 Adjust the header height control voltage range – right-hand side124
41313 Adjust the header height control voltage range – left-hand side 125
4132 Examine the draper speed sensor adjustment 126
4133 Adjust the draper speed sensor126
4134 Lamps 127
4135 Adjust the transport lamps 127
Wheels and tires 12a
4141 Replace the wheels 128
5 Troubleshooting 131
51 Troubleshooting 133
6 Specifications137
61 Specifications 139
611 Header specifications139
612 Header dimensions140
613 Lubrication specifications 141
Pickup Header
79036491E
Table of contents
7 Assembly 143
71 Preparing for assembly 145
711 Unloadtheheader 145
712 Lower the header 146
72 Assembly 148
72 1 Remove the transport hardware 148
72 2 Set the rigid wheels to the field position 149
72 3 Set the caster wheels to the field position150
724 Install the crop deflectors 151
72 5 Install the driveline storage bracket152
72 6 Adjust the transport lamps 153
72 7 Extend the hold down154
72 8 Change the header opening154
72 9 Reduce the header opening155
72 10 Combine completion kits 158
73 Checklists 159
731 Pre-delivery checklist159
732 Delivery checklist 159
8 Index 161
Pickup Header
79036491E
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