Challenger 9300 DynaFlexTM Draper Header 9325 9330 9335 9340 9345 9350 Operator’s Manual ACW424474A

Description

Challenger 9300 DynaFlexTM Draper Header 9325 9330 9335 9340 9345 9350 Operator’s Manual ACW424474A – PDF DOWNLOAD

CHALLENGER 9300 DYNAFLEXTM DRAPER HEADER 9325 9330 9335 9340 9345 9350 OPERATOR’S MANUAL ACW424474A:

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DESCRIPTION:

Challenger 9300 DynaFlexTM Draper Header 9325 9330 9335 9340 9345 9350 Operator’s Manual ACW424474A – PDF DOWNLOAD

A WORD TO THE OPERATOR :

A word to the operator It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine.

• Safety is your responsibility. You can prevent injury and death. This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual. Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly.
• Do not operate the machine if you do not know how to operate the machine. Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

This manual :

This manual covers general safety instructions for this machine. Keep this manual with the machine. Right and left, as used in this manual, are given as if you are in the operator seat. The photos, illustrations, and data used in this manual were up to date when published, but in-line production changes can make your machine have small differences. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger 9300 DynaFlexTM Draper Header 9325 9330 9335 9340 9345 9350 Operator’s Manual ACW424474A – PDF DOWNLOAD

1 Safety 9
1 1 Introduction 11
1 1 1 Safety symbol 1 1
1 1 2 Safety messages 1 1
1 1 3 Information messages 1 1
1 1 4 Safety signs 1 1
1 1 5 A word to the operator 1 2
1 1 6 This manual 1 3
1 2 Operation 1 4
1 2 1 General information 1 4
1 2 2 Prepare for operation 1 5
1 2 3 Personal protective equipment 1 6
1 2 4 Seat instructions 1 6
1 2 5 Shield and guards 17
1 2 6 Exhaust warning 17
1 2 7 Flying debris 1 8
1 2 8 Handrails 1 8
1 2 9 Agricultural chemicals 1 8
1 3 Travel on public roads 1 9
1 4 Maintenance 21
1 4 1 General maintenance information 2 1
1 4 2 Fire prevention and first aid 2 2
1 4 3 High pressure leaks 2 3
1 4 4 Accumulator safety 2 4
1 4 5 Tire safety 2 4
1 4 6 Replacement parts 2 5
1 5 Cylinder stops 26
1 5 1 Engage the stop for the reel lift cylinder 2 6
1 5 2 Disengage the stop for the reel lift cylinder 2 6
1 5 3 Engage the center reel stop 2 6
1 5 4 Disengage the center reel stop 27
1 5 5 Header lift cylinder stop 28
1 6 Shields 29
1 6 1 Draper drive shields 29
1 6 2 Auger shaft shield 29
1 6 3 End shields 29
1 6 4 Reel drive shield 30
1 6 5 Top covers 31
1 7 Safety and informational signs 32
1 7 1 Operators manual 34
1 7 2 Warning – Hydraulic fluid pressure 34
1 7 3 Warning – Entanglement hazard 35
1 7 4 Warning – Crushing hazard 35
1 7 5 Warning – Crushing hazard 35
1 7 6 Reflector yellow 35
1 7 7 Reflector red 36
1 7 8 Reflector orange 36
1 7 9 Informational decals 36
2 Introduction 41
2 1 Introduction 43
9300 DynaF/ex™ Draper Header
ACW424474A
Table of contents
2 1 1 Units of measurement 4 3
2 1 2 Replacement parts 4 3
2 1 3 Intended use 4 3
2 1 4 Recommended header/combine usage 4 3
2 1 5 Proper disposal of waste 4 3
2 2 Machine identification 44
2 2 1 Serial number plate 4 4
2 2 2 Serial number description 4 4
3 Operation 47
3 1 Checklists 49
3 1 1 Daily checklist 4 9
3 1 2 Before each season checklist 4 9
3 1 3 End of season checklist 4 9
3 2 Set up the combine 50
3 2 1 Configure a header 50
3 2 2 Required kits to install the header on the combines 50
3 2 3 Break in the header 5 1
3 2 4 Check draper belt 5 1
3 2 5 Parking stands 5 2
3 3 Set up the IDEAL combine 53
3 3 1 Configure a header 5 3
3 4 Connect header to IDEAL combine 55
3 4 1 Attach header to the combine 55
3 4 2 Remove header from the combine 5 6
3 5 Install the header 59
3 6 Remove the header 62
3 7 Reel 64
3 7 1 Reel position 6 4
3 7 2 Reel speed 67
3 7 3 Reel speed sensors 67
3 8 Tine pitch 68
3 8 1 Adjust the tine pitch 6 8
3 9 Header control sensors 69
3 9 1 Drag rod sensors 6 9
3 9 2 Cutterbar sensors 6 9
3 10 Header pitch 71
3 10 1 Adjust header pitch – IDEAL combines 7 1
3 10 2 Adjust header pitch – 2 00 9 and later axial combines 7 1
3 10 3 Adjust header pitch – 2 00 3 to 2 00 8 axial combines 7 2
3 11 Cutterbar 74
3 1 1 1 Recommended cutterbar flex pressure 74
3 1 1 2 Adjust the cutterbar flex pressure – IDEAL 74
3 1 1 3 Adjust cutterbar flex pressure – 2 00 9 and later axial combines 74
3 1 1 4 Adjust cutterbar flex pressure – 2 00 3 to 2 00 8 axial combines 75
3 1 1 5 Lock and unlock the cutterbar 76
3 1 2 Sickle storage 77
3 1 3 Header extremity lights 78
3 1 4 Flighting filler 79
3 1 5 Header transport kit 80
3 15 1 Put the header transport into field position 80
3 15 2 Position from field to transport 8 6
3 15 3 Connect the header transport to the hitch 8 6
4 Maintenance 87
9300 DynaF!ex™ Draper Header
ACW424474A
Table of contents
4 1 Lubrication and maintenance 8 9
4 1 1 Lubrication details 8 9
4 1 2 Gear box oil level 9 3
4 2 Sealed chain 95
4 2 1 Lubricate and clean the sealed chain 95
4 2 2 Maintain roller chains 95
4 2 3 Roller chain don’ts 95
4 2 4 Adjust the roller chain 96
4 3 Drive belts 97
4 3 1 Maintain drive belts 97
4 3 2 Adjust main drive belt tension 97
4 3 3 Adjust the center draper drive belt tension 9 8
4 3 4 Adjust auger drive belt tension 9 9
4 3 5 Adjust variable speed belt 9 9
4 4 Draper maintenance 1 0 0
4 4 1 Draper care 100
4 4 2 Adjust left and right draper tension 100
4 4 3 Remove the draper 10 1
4 4 4 Adjust the draper roller scraper 10 1
4 4 5 Adjust flotation spring for the center deck 10 2
4 5 Reel 1 03
4 5 1 Replace the reel tines 10 3
4 5 2 Adjust the minimum reel lift height 10 3
4 5 3 Synchronize the reel lift arms 10 4
4 6 Cutterbar 1 0 6
4 6 1 Remove sickle 106
4 6 2 Inspect the sickle 10 9
4 6 3 Install the sickle 1 1 1
4 6 4 Adjust the hold -do wn pressure for the standard sickle 1 1 9
4 6 5 Adjust the sickle register 1 2 0
4 6 6 Replace the standard sickle sections 1 2 0
4 6 7 Replace the S CH sickle sections 1 2 7
4 6 8 Guards, wear plates, knife back rollers for S CH, and hold -do wns 1 3 5
4 6 9 Set the sickle time 1 4 8
4 6 10 Replace the shear bolt for the sickle drive 1 4 8
4 7 Sensor adjustment and calibration 1 50
4 7 1 Calibrate the automatic header height control (AHH C) 150
4 7 2 Calibrate the header sensor 150
4 7 3 Adjust reel speed sensors 150
4 7 4 Adjust drag rod sensors 150
4 7 5 Adjust and measure cutterbar sensors 15 2
4 7 6 Verify cutterbar sensor adjustment 15 4
4 8 Torque the transport wheel 1 56
4 9 Hydraulics 1 57
4 9 1 Bleed reel lift cylinders 157
4 9 2 Bleed cutterbar flotation cylinders 157
4 9 3 Bleed header pitch cylinders 157
5 Troubleshooting 1 59
5 1 Cutterbar 1 61
5 2 Reel 1 63
5 3 Draper 1 64
6 Specifications 1 67
6 1 Dimensions and weights 1 69
6 1 1 Header depth 1 6 9
9300 DynaF/ex™ Draper Header
ACW424474A
Table of contents
6 1 2 Header width 1 70
6 1 3 Weights 1 70
6 2 Pick up reel 171
6 3 Reel drive 1 72
6 4 Reel height control 173
6 5 Cutterbar 174
6 6 Sickle 175
6 7 Header tilt 176
6 8 Drapers 177
6 8 1 Side drapers 1 77
6 8 2 Center drapers 1 77
6 9 Center conveyor 178
6 10 General lubrication 179
6 11 Wheels 18 0
6 1 2 Header transport 18 1
6 1 3 Bolt torque values 18 2
6 1 4 Conversion table 18 4
7 Accessories 187
7 1 Reel divider 18 9
7 2 Divider rod 19 0
7 3 Center crop deflector 19 1
7 4 Stabilizer wheels 19 2
8 Assembly 19 3
8 1 Header assembly 19 5
8 1 1 Remove the shipping stand 1 95
8 1 2 Set the reel lift cylinders 1 97
8 1 3 Set the reel 1 9 8
8 1 4 Remove the bracket and wire 2 00
8 1 5 Install the left hand and right hand draper 2 0 1
8 1 6 Install the center draper 2 0 3
8 2 Pre-delivery checklist 205
8 3 Delivery checklist 206
9 Index 207

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