Challenger EU Applicators Air Max Precision Flotation System Operator’s Manual

Description

Challenger EU Applicators Air Max Precision Flotation System Operator’s Manual – PDF DOWNLOAD

CHALLENGER EU APPLICATORS AIR MAX PRECISION FLOTATION SYSTEM OPERATOR’S MANUAL:

IMAGES PREVIEW OF THE MANUAL:

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Challenger EU Applicators Air Max Precision Flotation System Operator’s Manual – PDF DOWNLOAD

Size: 15.1 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Operator’s Manual
Model: Challenger EU Applicators Air Max Precision 1 & 2 Flotation System
Serial Number:
Air Max Precision AGCCAMP1.G…1001-
Air Max Precision 2 AGCCAMP2.G…1001-
Number of Pages: 134 pages
Date Modified: 06/2016
Part Number: 590940D1C

DESCRIPTION:

Challenger EU Applicators Air Max Precision Flotation System Operator’s Manual – PDF DOWNLOAD

A word to the operator:

It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.

• This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
• Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
• Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

TABLE OF CONTENTS:

Challenger EU Applicators Air Max Precision Flotation System Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 A word to the operator 9
1 2 Operating the machine 1 o
1 2 1 Prevent machine runaway 1 1
1 2 2 Use correct lamps and markers 1 1
1 2 3 Operating on a slope 1 1
1 2 4 Traveling on public roads 1 1
1 2 5 Stopping and parking 1 2
1 2 6 System boom operation 1 2
1 2 7 Avoid Eye Contact with Radar 1 2
1 2 8 Exhaust fumes 1 3
1 2 9 Noise prevention 1 3
1 2 10 Handle fuel correctly 1 3
1 2 1 1 Towing 1 4
1 3 Maintenance and service 15
1 3 1 Modifications 15
1 3 2 Practice correct maintenance 15
1 3 3 Chemical safety 16
1 3 4 Work in a clean area 1 8
1 3 5 Understand correct service 1 9
1 3 6 Use correct tools 1 9
1 3 7 Support machine correctly 20
1 3 8 High pressure fluids 20
1 3 9 Service cooling system correctly 2 1
1 3 10 Remove paint before welding or heating 2 1
1 3 1 1 Mobile radio installations 2 2
1 3 1 2 Fire prevention 2 2
1 4 Safety signs 23
1 4 1 Secure booms 2 4
1 4 2 Conveyor 2 4
1 4 3 Valve 2 4
1 4 4 Hands free 2 4
1 4 5 Operation 25
1 4 6 Materials 25
1 4 7 Pressurized fluid 25
1 4 8 Accumulator pressure 25
1 4 9 Tank fumes 26
1 4 10 Eductor 26
1 4 1 1 Boom pinch points 26
1 4 1 2 Procedure 26
1 4 1 3 Slow moving vehicle 27
1 4 1 4 Speed identification symbol 27
2 Introduction 29
2 1 Introduction 31
2 1 1 Intended use 3 1
2 1 2 Proper disposal of waste 3 1
2 1 3 Pre-delivery checklist 3 1
2 2 Serial numbers 32
2 2 1 System serial number 3 2
2 2 2 Serial number definition 3 2
Application System
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Table of contents
3 Operation 35
3 1 System controls 37
3 1 1 Cab armrest controls 3 7
3 1 2 Armrest decals 3 8
3 1 3 Dry system keypad 3 9
3 1 4 Conveyor pressure gauge 40
3 1 5 Fan pressure gauge 40
3 2 Applying and cleaning procedures 41
3 2 1 Controller setup information – Air Max Precision 4 1
3 2 2 Preparing the machine for operation 4 1
3 2 3 Preparing the machine for field operation 4 2
3 2 4 Spreading material 4 3
3 2 5 Preparing the machine for road transport 4 3
3 2 6 Unloading the box after spreading material 4 4
3 2 7 Seeding with the Air Max Precision 4 4
3 2 8 Cleaning the metering wheels 4 5
3 3 Granular micronutrient bin – if equipped 46
3 3 1 Controller setup information – Air Max Precision granular micronutrient bin 4 6
3 3 2 Removing the metering wheels 4 6
3 3 3 Removing the metering wheel spacers 4 8
3 3 4 Installing the metering wheel spacers 4 9
3 3 5 Installing the metering wheels 51
3 3 6 Removing excess granular material 52
3 4 Liquid system co-applicator – if equipped 54
3 4 1 Controller setup information – Liquid system co-applicator 54
3 4 2 Pump pressure gauge 55
3 4 3 Nozzle pressure gauge 55
3 4 4 Eductor – if equipped 56
3 4 5 Product pump switch 56
3 4 6 Tank sight gauge 56
3 4 7 Pump supply valve 57
3 4 8 Rinse tank sump valve 57
3 4 9 Sparge/rinse valve 57
3 4 10 Eductor valve – if equipped 57
3 4 1 1 Eductor suction valve – if equipped 57
3 4 1 2 Tank fill/spray valve 58
3 4 1 3 Rinse/pressure washer tank – if equipped 58
3 4 1 4 Preparing the machine for liquid application 58
3 4 1 5 Preparing the machine for granular and liquid application 59
3 4 1 6 Filling the tank 59
3 4 1 7 Filling the tank using the eductor – if equipped 60
3 4 1 8 Sparging the tank 60
3 4 1 9 Preparing the machine after granular and liquid application 61
3 4 20 Rinsing the system 62
3 5 Foam marker 64
3 5 1 Filling the foam marker tank 64
3 5 2 Operating the foam marker 64
4 Maintenance 67
4 1 Machine maintenance 69
4 1 1 Maintenance schedule 69
4 1 2 Welding on the machine 70
4 1 3 Lubricant filling reminders 70
4 1 4 Lubricant specifications 70
4 2 Hydraulic system maintenance 71
4 2 1 Checking the hydraulic oil 7 1
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Table of contents
4 2 2 Changing the hydraulic oil 71
4 2 3 Bleeding the hydraulic system 72
4 3 General maintenance 73
4 3 1 Lubricating a boom pivot weldment 73
4 3 2 Lubricating the upper boom pivots 73
4 3 3 Lubricating a boom cradle latch 74
4 3 4 Lubricating the conveyor front shaft bearings 74
4 3 5 Lubricating the conveyor idler shaft bearings 74
4 3 6 Lubricating the conveyor drive shaft inner bearings 75
4 3 7 Lubricating a boom strut 76
4 3 8 Lubricating a boom tip fold linkage 76
4 3 9 Cleaning a boom cylinder 77
4 3 1O Change the gearbox oil 77
4 3 11 Adjust the conveyor chain 78
4 4 Boom maintenance 81
4 4 1 Adjusting a boom swing cylinder 81
4 4 2 Adjusting a boom tip fold cylinder 81
4 4 3 Adjusting the boom strut length 82
4 5 System Certification 83
4 5 1 Materials and equipment required 83
4 5 2 Checking the conveyor gate opening 83
4 5 3 Calibrating the spreader 83
4 5 4 Aligning the boom tubes to the manifold 85
4 5 5 Aligning the boom tips to the inner boom 85
4 5 6 Performing a bag test 85
4 5 7 Adjusting the weight for each boom tube 88
4 5 8 Adjusting the weight for each outlet deflector 89
4 5 9 Adjusting the outlet deflector 90
4 5 10 Adjusting the outlet deflector trim tab 91
4 5 11 Testing the manifold air pressure 92
4 5 12 Unloading the bin after spreading 93
4 6 System removal and installation 95
4 6 1 Removing the system 95
4 6 2 Installing the system 99
4 7 Storage 1 04
4 7 1 Preparing the liquid co-applicator system for storage 104
4 7 2 Preparing the dry system for storage 104
5 Troubleshooting 1 05
5 1 Troubleshooting the system 1 07
5 2 Hydraulic system testing and adjusting 1 09
5 2 1 Operating the booms manually 109
5 2 2 Operating the conveyors manually 110
5 2 3 Troubleshooting the hydraulic gear pump 110
5 2 4 Troubleshooting the variable displacement pump 111
5 2 5 Troubleshooting the conveyor drive block 111
5 2 6 Troubleshooting the conveyor motor bypass valve 112
5 2 7 Troubleshooting the conveyor motor 113
5 2 8 Troubleshooting the fan speed servo valve 113
5 3 Troubleshooting the foam marker system 1 1 5
5 4 Granular micronutrient bin troubleshooting 0
5 5 Troubleshooting the granular micronutrient system 1 1 6
5 6 Troubleshooting the liquid system co-applicator system 1 1 7
6 Specifications 1 1 9
6 1 Air Max Precision 1 21
Application System
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Table of contents
6 2 Air Max Precision 2 1 22
6 3 Granular System 1 23
7 Accessories 1 25
7 1 Catch pan kit 1 27
7 2 Conveyor flap kit 1 28
8 Index 1 29
Application System
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