Challenger EU Applicators New Leader NL4500G4 Edge Flotation System Operator’s Manual – PDF DOWNLOAD

Description

Challenger EU Applicators New Leader NL4500G4 Edge Flotation System Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger EU Applicators New Leader NL4500G4 Edge Flotation System Operator’s Manual – PDF DOWNLOAD

A word to the operator:

It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.

• This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
• Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
• Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

Follow safety instructions:

• Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
• See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
• Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.

TABLE OF CONTENTS:

Challenger EU Applicators New Leader NL4500G4 Edge Flotation System Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 A word to the operator 9
1 1 1 Safety symbol 10
1 1 2 Safety messages 10
1 1 3 Information messages 10
1 1 4 Follow safety instructions 1 1
1 1 5 Prepare for emergencies 1 1
1 1 6 Exit the cab in an emergency 1 2
1 2 Operate the machine 13
1 2 1 Prevent machine runaway 1 4
1 2 2 Use correct lamps and markers 1 4
1 2 3 Operate on a slope 1 4
1 2 4 Travel on public roads 1 4
1 2 5 Stop and park 1 5
1 2 6 Avoid Eye Contact with Radar 1 5
1 2 7 Exhaust fumes 1 5
1 2 8 Noise prevention 1 6
1 2 9 Handle fuel correctly 1 6
1 2 10 Towing 17
1 3 Maintenance and service 18
1 3 1 Modifications 1 8
1 3 2 Practice correct maintenance 1 8
1 3 3 Chemical safety 19
1 3 4 Work in a clean area 2 1
1 3 5 Understand correct service 2 2
1 3 6 Use correct tools 2 2
1 3 7 Support machine correctly 2 3
1 3 8 High pressure fluids 2 3
1 3 9 Service cooling system correctly 2 4
1 3 10 Remove paint before welding or heating 2 4
1 3 1 1 Mobile radio installations 2 4
1 3 1 2 Fire prevention 2 5
1 4 Safety signs 26
1 4 1 Fender 27
1 4 2 Moving parts 27
1 4 3 Falling hazard 27
1 4 4 Conveyor 27
1 4 5 Caution 28
1 4 6 Hazardous materials 28
1 4 7 High pressure 29
1 4 8 Guard missing 29
1 4 9 Flying material 29
1 4 10 Spinner 30
1 4 1 1 Pinch point 30
1 5 Informational signs 31
1 5 1 Metering scale 3 2
1 5 2 Lube chart 3 2
1 5 3 Chain tensioner 3 2
1 5 4 Lube 3 2
1 5 5 Spread pattern 3 3
1 5 6 Conveyor chain tension 3 3
Application System
ACW878389A
Table of contents
2 Introduction 35
2 1 Introduction 37
2 1 1 Intended use 37
2 1 2 Proper disposal of waste 37
2 1 3 Pre-delivery checklist 37
2 2 Serial number 38
2 2 1 System serial number 38
3 Operation 39
3 1 Controller operation 41
3 1 1 View the run screen 4 1
3 1 2 Home screen icons 4 1
3 1 3 Configure the machine 4 2
3 1 4 Change the machine settings 4 5
3 1 5 Calibrate the machine components 4 9
3 1 6 Make a new job 53
3 1 7 Set the bin level 5 6
3 1 8 Find the optimal feedgate height 57
3 1 9 Set boundary spreading 58
3 1 10 View machine diagnostics 60
3 1 1 1 View the machine hydraulics 6 3
3 1 1 2 Flush the bins 6 4
3 1 13 Put the bins into sequence 6 6
3 1 1 4 Alarm list 68
3 2 System controls 70
3 2 1 Armrest controls 70
3 2 2 Control instruments 70
3 3 Machine preparation 72
3 3 1 Prepare the machine for general operation 7 2
3 4 Spreader preparation 74
3 4 1 Spread pattern test kit 7 4
3 4 2 Calibrate the spread pattern 7 4
3 4 3 Crush strength and size grade number 75
3 4 4 How to do a crush test 77
3 4 5 How to do a size grade number test 78
3 4 6 Spread pattern test procedure 80
3 4 7 Troubleshoot the spread pattern 8 2
3 4 8 Find the effective swath width 8 5
3 4 9 D o a check of the swath width 8 6
3 5 Apply material 88
3 6 Application system removal and installation 89
3 6 1 Spreader box lifting points 8 9
3 6 2 Remove the MultApplier 8 9
3 6 3 Install the MultApplier 91
3 6 4 Remove the spinner system 96
3 6 5 Install the spinner system 99
4 Maintenance 103
4 1 Lubrication and maintenance 105
4 1 1 Maintenance introduction 105
4 1 2 Lubricant filling reminders 105
4 1 3 Lubricants and fluids – NL4 258G4 EDGE/NL4 3 30G4 EDGE/NL4 500G4 EDGE/
NL5000G5 105
4 1 4 Maintenance schedule – NL4 258G4 EDGE/NL4 3 30G4 EDGE/NL4 500G4 EDGE 107
4 2 Hydraulic system maintenance 109
Application System
ACW878389A
Table of contents
4 2 1 Replace the hydraulic oil 109
4 2 2 Replace the oil filter 1 10
4 3 System maintenance 112
4 3 1 D o a check of the conveyor gearbox oil 1 1 2
4 3 2 Change the conveyor gear box oil 1 1 2
4 3 3 Lubricate the front grease bank 1 13
4 3 4 Lubricate the rear grease bank 1 1 4
4 3 5 D o a check of the conveyor chain tension 1 1 4
4 3 6 Lubricate the conveyor chain 1 15
4 3 7 D o a check of the conveyor chain 1 17
4 3 8 Clean the bin sensor 1 17
4 3 9 D o a check of the spinner fins 1 18
4 3 10 D o a check of the spinner deflectors 1 19
4 3 1 1 D o a check of the material dividers and hillside flow dividers 1 19
4 3 1 2 Remove a conveyor belt shield 1 20
4 3 13 Install a conveyor belt shield 1 2 2
4 4 Adjustments 124
4 4 1 Adjust the conveyor chain tension 1 2 4
4 4 2 Adjust a conveyor belt shield 1 25
4 4 3 Adjust the vee hood 1 2 6
4 4 4 Adjust the MultApplier feedgate 1 28
4 4 5 Fold up the hillside divider 1 28
4 4 6 Fold down the hillside divider 1 29
5 Troubleshooting 131
5 1 Troubleshooting 133
5 2 Spreader module LED light alerts 136
5 3 Hydraulic schematics 138
6 Specifications 149
6 1 Application system specifications 151
6 1 1 Single bin 10 2 + 6 15 1
6 1 2 Single bin with MultApplier 15 2
6 1 3 MultApplier 153
6 1 4 Single bin 1 20 straight flare 15 4
7 Index 155

FILE DETAILS:

Challenger EU Applicators New Leader NL4500G4 Edge Flotation System Operator’s Manual – PDF DOWNLOAD

Size: 19.2 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Operator’s Manual
Model: Challenger EU Application System – New Leader NL4500G4 Edge Flotation System
Number of Pages: 158 pages
Date Modified: 11/2018
Part Number: ACW878389A

CHALLENGER EU APPLICATORS NEW LEADER NL4500G4 EDGE FLOTATION SYSTEM OPERATOR’S MANUAL – PDF DOWNLOAD:

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