Challenger EU Applicators New Leader NL5000G5 Flotation System Operator’s Manual

Description

Challenger EU Applicators New Leader NL5000G5 Flotation System Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger EU Applicators New Leader NL5000G5 Flotation System Operator’s Manual – PDF DOWNLOAD

A word to the operator:

It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.

• This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
• Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
• Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

Follow safety instructions:

• Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
• See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
• Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.

TABLE OF CONTENTS:

Challenger EU Applicators New Leader NL5000G5 Flotation System Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 A word to the operator 9
1 1 1 Safety symbol 10
1 1 2 Safety messages 10
1 1 3 Information messages 10
1 1 4 Follow safety instructions 1 1
1 1 5 Prepare for emergencies 1 1
1 1 6 Exit the cab in an emergency 1 2
1 2 Operate the machine 13
1 2 1 Prevent machine runaway 1 4
1 2 2 Use correct lamps and markers 1 4
1 2 3 Operate on a slope 1 4
1 2 4 Travel on public roads 1 4
1 2 5 Stop and park 1 5
1 2 6 Avoid Eye Contact with Radar 1 5
1 2 7 Exhaust fumes 1 5
1 2 8 Noise prevention 1 6
1 2 9 Handle fuel correctly 1 6
1 2 10 Towing 17
1 3 Maintenance and service 18
1 3 1 Modifications 1 8
1 3 2 Practice correct maintenance 1 8
1 3 3 Chemical safety 19
1 3 4 Work in a clean area 2 1
1 3 5 Understand correct service 2 2
1 3 6 Use correct tools 2 2
1 3 7 Support machine correctly 2 3
1 3 8 High pressure fluids 2 3
1 3 9 Service cooling system correctly 2 4
1 3 10 Remove paint before welding or heating 2 4
1 3 1 1 Mobile radio installations 2 4
1 3 1 2 Fire prevention 2 5
1 4 Safety signs 26
1 4 1 Moving parts 27
1 4 2 Falling hazard 27
1 4 3 Conveyor 27
1 4 4 Caution 28
1 4 5 Hazardous materials 28
1 4 6 High pressure 29
1 4 7 Guard missing 29
1 4 8 Flying material 29
1 4 9 Spinner 30
1 4 10 Pinch point 30
1 5 Informational signs 31
1 5 1 Chain tensioner 3 2
1 5 2 Lube 3 2
1 5 3 Spread pattern 3 3
1 5 4 Conveyor chain tension 3 3
1 5 5 Front lube chart 3 3
1 5 6 Rear lube chart 3 4
Application System
ACW4648270_ V02
Table of contents
2 Introduction 35
2 1 Introduction 37
2 1 1 Intended use 37
2 1 2 Proper disposal of waste 37
2 1 3 Pre-delivery checklist 37
2 2 Serial number 38
2 2 1 System serial number 3 8
3 Operation 39
3 1 Controller operation 41
3 1 1 View the run screen 4 1
3 1 2 Home screen icons 4 1
3 1 3 Configure the machine 4 2
3 1 4 Change the machine settings 45
3 1 5 View the material profile management screen 4 9
3 1 6 Create a new profile 50
3 1 7 Calibrate the machine components 5 4
3 1 8 Make a new job 6 1
3 1 9 Set the bin level 6 4
3 1 10 Find the optimal feedgate height 65
3 1 1 1 Set boundary spreading 6 6
3 1 1 2 View machine diagnostics 6 8
3 1 1 3 View the machine hydraulics 71
3 1 1 4 Flush the bins 72
3 1 15 Put the bins into sequence 74
3 1 1 6 Alarm list 76
3 2 System controls 78
3 2 1 Armrest controls 78
3 2 2 Control instruments 78
3 3 Machine preparation 80
3 3 1 Prepare the machine for general operation 80
3 4 Spreader preparation 82
3 4 1 Spread pattern test kit 82
3 4 2 Calibrate the spread pattern 82
3 4 3 Crush strength and size grade number 83
3 4 4 How to do a crush test 85
3 4 5 How to do a size grade number test 86
3 4 6 Spread pattern test procedure 88
3 4 7 Troubleshoot the spread pattern 90
3 4 8 Find the effective swath width 9 3
3 4 9 Do a check of the swath width 9 4
3 5 Apply material 96
3 6 Application system removal and installation 97
3 6 1 Spreader box lifting points 97
3 6 2 Remove the MultApplier 97
3 6 3 Install the MultApplier 9 9
3 6 4 Remove the spinner system 105
3 6 5 Install the spinner system 10 8
4 Maintenance 113
4 1 Lubrication and maintenance 115
4 1 1 Maintenance introduction 1 1 5
4 1 2 Lubricant filling reminders 1 1 5
4 1 3 Lubricants and fluids – NL4 25 8G4 EDGE/NL4 3 30G4 EDGE/NL4500G4 EDGE/
NL5000G5 1 1 5
Application System
ACW4648270_ V02
Table of contents
4 1 4 Maintenance schedule 117
4 2 Hydraulic system maintenance 119
4 2 1 Replace the hydraulic oil 119
4 2 2 Replace the oil filter 120
4 3 System maintenance 122
4 3 1 Do a check of the conveyor gearbox oil 122
4 3 2 Change the conveyor gear box oil 122
4 3 3 Lubricate the front grease bank 123
4 3 4 Lubricate the rear grease bank 124
4 3 5 Do a check of the conveyor chain tension 124
4 3 6 Lubricate the conveyor chain 125
4 3 7 Do a check of the conveyor chain 127
4 3 8 Clean the bin sensor 127
4 3 9 Do a check of the spinner fins 128
4 3 10 Do a check of the spinner deflectors 128
4 3 11 Do a check of the material dividers and hillside flow dividers 129
4 3 12 Remove a conveyor belt shield 129
4 3 13 Install a conveyor belt shield 13 1
4 4 Adjustments 134
4 4 1 Adjust the conveyor chain tension 13 4
4 4 2 Adjust a conveyor belt shield 13 5
4 4 3 Adjust the vee hood 13 6
4 4 4 Do a check of the vane assembly 13 8
5 Troubleshooting 139
5 1 Troubleshooting 141
5 2 Spreader module LED light alerts 145
5 3 Alarms 147
5 4 Hydraulic schematics 153
6 Specifications 16 1
6 1 Application system specifications 163
6 1 1 Single bin 16 3
6 1 2 Single bin with MultApplier 16 4
6 1 3 MultApplier 16 5
6 1 4 MultiBin complete 16 6
6 1 5 MultiBin 16 8
7 Index 169

FILE DETAILS:

Challenger EU Applicators New Leader NL5000G5 Flotation System Operator’s Manual – PDF DOWNLOAD

Size: 21.8 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Operator’s Manual
Model: Challenger EU Application System – New Leader NL5000G5 Flotation System
Number of Pages: 172 pages
Date Modified: 10/2019
Part Number: ACW4648270_V02

CHALLENGER EU APPLICATORS NEW LEADER NL5000G5 FLOTATION SYSTEM OPERATOR’S MANUAL:

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