Challenger EU Applicators RG900B RG1100B RG1300B RoGator AP74 AP78 Chassis Operator’s Manual – PDF DOWNLOAD

Description

Challenger EU Applicators RG900B RG1100B RG1300B RoGator AP74 AP78 Chassis Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger EU Applicators RG900B RG1100B RG1300B RoGator AP74 AP78 Chassis Operator’s Manual – PDF DOWNLOAD

A word to the operator:

It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.

• This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
• Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
• Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.

Follow safety instructions:

• Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
• See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
• Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.

TABLE OF CONTENTS:

Challenger EU Applicators RG900B RG1100B RG1300B RoGator AP74 AP78 Chassis Operator’s Manual – PDF DOWNLOAD

1 Safety 11
1 1 A word to the operator 15
1 1 1 Safety alert symbol 16
1 1 2 Safety messages 16
1 1 3 Informational messages 16
1 1 4 Follow safety instructions 16
1 1 5 Prepare for emergencies 17
1 2 Operating the machine 18
1 2 1 Prevent machine runaway 1 8
1 2 2 Use correct lamps and markers 19
1 2 3 Operation on slopes 19
1 2 4 Traveling on public roads 20
1 2 5 Stopping and parking 20
1 2 6 System boom operation 20
1 2 7 Exhaust fumes 2 1
1 2 8 Noise prevention 2 1
1 2 9 Handle fuel correctly 2 1
1 2 10 Towing 2 2
1 3 Maintenance and service 23
1 3 1 Modifications 2 3
1 3 2 Practice correct maintenance 2 3
1 3 3 Chemical safety 2 4
1 3 4 Work in a clean area 26
1 3 5 Understand correct service 27
1 3 6 Use correct tools 27
1 3 7 Support machine correctly 2 8
1 3 8 Service cooling system correctly 2 8
1 3 9 Remove paint before welding or heating 29
1 3 10 Tires and wheels 29
1 3 1 1 Mobile radio installations 30
1 3 12 Fire prevention 30
1 4 North American chassis safety sign location 31
1 4 1 North American warning – Fall off hazard 3 3
1 4 2 North American informational – Tiedown 3 3
1 4 3 North American informational – Lift 3 4
1 4 4 North American informational – Ultra low sulfur (ULS) fuel 3 4
1 4 5 North American informational – Handwash 3 4
1 4 6 North American informational – Air dump 3 5
1 4 7 North American danger – Rollover 3 5
1 4 8 North American warning – Pinch 36
1 4 9 North American informational – Axle spacing right-hand 36
1 4 10 North American informational – Axle spacing left-hand 36
1 5 North American electrical safety sign location 38
1 5 1 North American warning – Radar hazard 39
1 5 2 North American informational – Battery film 39
1 5 3 North American warning – Electrocution hazard 40
1 5 4 North American informational – Fuses and relays 40
1 5 5 North American informational – Fuses and relays RTMR 4 3
1 5 6 North American informational – Relays 4 5
1 6 North American hydraulic safety sign location 46
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1 6 1 North American warning – Pressurized fluid 47
1 6 2 North American warning – Explosion pressurized fluid 48
1 7 North American engine safety sign location 49
1 7 1 North American warning – Ether 50
1 7 2 North American warning – Belt entanglement 50
1 7 3 North American warning – Rotating blades hazard 51
1 7 4 North American warning – High pressure 51
1 7 5 North American danger – Starting hazard 52
1 8 North American cab safety sign location 53
1 8 1 North American warning – Read manual 53
1 8 2 North American warning – Parking brake 54
1 8 3 North American danger – Electrical hazard 54
1 8 4 North American informational – Exit break glass 55
1 8 5 North American warning – Sound horn 55
1 8 6 North American informational – Cab filter #1 55
1 8 7 North American informational – Washer bottle cab filter #2 56
1 8 8 North American informational – Cab filter #3 56
1 8 9 North American warning – Wear seatbelt rollover 57
1 8 10 North American warning – No riders runover 57
1 9 International chassis safety sign location 58
1 9 1 International warning – Fall off hazard 60
1 9 2 International informational – Tiedown 60
1 9 3 International informational – Lift 60
1 9 4 International informational – Ultra low sulfur (ULS) fuel 61
1 9 5 International informational – Handwash 61
1 9 6 International informational – Air dump 62
1 9 7 International danger – Rollover 62
1 9 8 International warning – Pinch 62
1 9 9 International informational – Axle spacing right-hand 63
1 9 10 International informational – Axle spacing left-hand 63
1 10 International electrical safety sign location 64
1 10 1 International warning – Radar hazard 65
1 10 2 International informational – Battery film 65
1 10 3 International warning – Electrocution hazard 66
1 10 4 International informational – Fuse/Relay 66
1 10 5 International informational – Fuse/Relay RTMR 69
1 10 6 International informational – Relays 71
1 11 International hydraulic safety sign location 73
1 1 1 1 International warning – Pressurized fluid 74
1 1 1 2 International warning – Explosion pressurized fluid 75
1 12 International engine safety sign location 76
1 1 2 1 International warning – Ether 77
1 1 2 2 International warning – Belt entanglement 77
1 1 2 3 International warning – Rotating blades hazard 78
1 1 2 4 International warning – High pressure 78
1 1 2 5 International danger – Starting hazard 79
1 13 International cab safety sign location 80
1 13 1 International warning – Read manual 80
1 13 2 International warning – Park brake 8 1
1 13 3 International danger – Electrical hazard 8 1
1 13 4 International informational – Exit break glass 8 2
1 13 5 International warning – Sound horn 8 2
1 13 6 International informational – Cab filter #1 8 2
1 13 7 International informational – Washer bottle cab filter #2 83
1 13 8 International informational – Cab filter #3 83
1 13 9 International warning – Wear seatbelt rollover 8 4
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1 1 3 10 International warning – No riders runover 84
2 Introduction 85
2 1 Operator Manual 87
2 2 Serial number identification 88
2 2 1 Serial number definition 89
2 3 Break-in-period 91
2 3 1 Hydraulic system 9 1
2 3 2 Checking wheel drive gearboxes 9 1
2 3 3 Coolant level 9 1
2 3 4 Tightening the wheel mounting hardware 9 1
2 3 5 Checking the torque rods 9 1
2 3 6 Checking the batteries 92
2 3 7 Checking the axle shims 92
2 3 8 Changing the pressure washer pump oil – if equipped 92
2 3 9 Inspecting the engine belts 92
2 3 10 Replacing the fuel filter and the fuel pre-filter 92
2 3 1 1 Chassis and cab modification 92
2 4 Hydraulic introduction 93
2 4 1 Hydrostatic drive 93
2 4 2 Drive lever and pump and drive motors 93
2 4 3 Engine 93
2 4 4 Charge pump 93
2 4 5 Heat exchanger 93
2 4 6 Reservoir and filters 93
2 5 North American component locations 0
2 6 Fuse and relay 94
2 6 1 Fuse/relay panel 94
2 6 2 Rear terminal mini fuse relay (RTMR) panel 97
2 6 3 Four pack relay module 10 1
2 6 4 Battery box relays and fuses 102
2 7 Usage and disposal 104
2 7 1 Intended use 104
2 7 2 Proper disposal of waste 104
2 8 Pre-delivery checklist 105
3 Operation 10 6
3 1 Instruments and controls 108
3 1 1 Dash panel lower regulation 108
3 1 2 Hydrostat control – 5 section boom 1 1 1
3 1 3 Hydrostat control – 7 section boom 1 12
3 1 4 Shift switch buttons 1 1 3
3 1 5 Armrest switches 1 1 3
3 1 6 Chassis keypad 1 15
3 1 7 System keypad 1 16
3 1 8 Adjusting the mirrors 1 16
3 1 9 Map and dome light 1 1 9
3 1 10 Radio (if equipped) 120
3 1 1 1 Sun Visor 120
3 1 12 Cup holder 12 1
3 1 1 3 Storage compartments 12 1
3 1 14 Power port 122
3 1 15 Power outlets 12 3
3 1 16 Cargo net 12 4
3 1 17 Brake pedal 12 4
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3 1 18 Steering wheel 12 4
3 1 19 Multifunction lever 12 5
3 1 20 Ignition switch 12 6
3 1 2 1 Lamp switches 12 7
3 2 Temperature control 130
3 2 1 Heater operation 13 1
3 2 2 Defrosting or defogging operation 13 1
3 2 3 Air conditioner operation 13 1
3 2 4 Automatic fan speed control 13 2
3 2 5 Manual fan speed control 13 2
3 2 6 Heater water valve 13 2
3 2 7 Cab air temperature sensor 13 2
3 2 8 Troubleshooting 13 2
3 2 9 Pressurizer blower 13 3
3 2 10 Air vents 13 4
3 3 Operator seat 135
3 3 1 Basic operator seat 13 5
3 3 2 Deluxe operator seat 13 6
3 3 3 Deluxe vented operator seat 13 8
3 4 Instructor seat 14 2
3 5 Driving the machine 144
3 5 1 Checklist before starting engine 144
3 5 2 Battery disconnect switch 144
3 5 3 Cold weather starting procedure for hydrostatic system 145
3 5 4 Grid air heater symbol 145
3 5 5 Cold start option 146
3 5 6 Restarting a stalled engine 147
3 5 7 Driving the machine 147
3 5 8 Weight regulated shifting 148
3 5 9 RG1300 down shift logic 148
3 5 10 RG900 / RG1100 / RG1300 pressure compensated drive system 148
3 5 11 Speeds and terrain 149
3 5 12 Engine power limitations 150
3 5 13 Remote throttle 150
3 5 14 Machine braking 15 1
3 5 15 Backup alarm 15 2
3 6 Four wheel steering – if equipped 153
3 7 Operational modes 154
3 7 1 Off mode 15 4
3 7 2 2 WS mode 15 4
3 7 3 Auto 4WS mode 15 4
3 7 4 4WS mode 15 5
3 7 5 Crab mode 15 5
3 7 6 Automatic engagement and disengagement 15 6
3 8 Track adjust 157
3 8 1 Adjustment of track width 15 7
3 8 2 Adjusting manual track adjust – if equipped 15 7
3 8 3 Adjusting standard hydraulic track adjust – if equipped 15 8
3 8 4 Adjusting hydraulic track adjust – if equipped 15 8
3 9 Traveling on public roads 1 60
3 10 Air dump valve 1 61
3 11 Trailering machine 1 6 2
3 11 1 Loading procedure 162
3 11 2 Unloading procedure 164
3 11 3 Towing override procedure 165
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3 12 Releasing procedure for manual brake 1 6 7
3 12 1 Re-engaging the park brakes 168
3 12 2 Brake release option 16 9
3 13 Optional pressure washer 1 70
3 1 3 1 Input water supply 170
3 1 3 2 Priming the pump 170
3 14 RoGator management center 1 71
3 14 1 Home screen display 17 1
3 14 2 System configuration 172
3 14 3 Machine persistent area 172
3 14 4 Information boxes 172
3 14 5 Selecting the about information box 173
3 14 6 Selecting the engine information box 174
3 14 7 Selecting transmission information box 175
3 14 8 Selecting tire size 176
3 14 9 Calibrating the radar 177
3 14 10 Selecting the fuel information box 178
3 14 1 1 Selecting track adjust screen 17 9
3 14 12 Selecting the settings information box 180
3 14 1 3 Selecting active error codes diagnostics screen 182
3 14 14 Selecting stored error codes screen 182
3 14 15 Selecting foam marker screen 183
3 14 16 Selecting four wheel steer screen 185
3 14 17 Maintenance schedule screen 187
3 14 18 Changing measuring units 188
3 14 1 9 Operational messages 189
3 15 Slingshot – if equipped 192
3 16 Weather station – if equipped 194
4 Maintenance and Lubrication 195
4 1 Maintenance introduction 197
4 1 1 Lubricants and fluids lower regulation 1 97
4 1 2 Lubricant filling reminders 1 98
4 2 Maintenance schedule 199
4 3 Exhaust system 204
4 3 1 Exhaust system temperature 204
4 4 Fuel system 205
4 4 1 Fuel tank 205
4 4 2 Fuel filtration system 206
4 4 3 Draining additional fuel/water separator – if equipped 206
4 4 4 Changing the pre-filter and fuel filter 207
4 4 5 Changing the fuel water separator element – if equipped 208
4 4 6 Bleeding the fuel system 208
4 4 7 Fuel storage 20 9
4 5 Engine 21 o
4 5 1 Checking engine coolant 2 10
4 5 2 Checking engine oil 2 1O
4 5 3 Changing engine oil and filter replacement 2 1 1
4 5 4 Engine belts 2 1 1
4 5 5 Water pump and air conditioner compressor belt 2 12
4 5 6 Air filter 2 12
4 5 7 Inspecting and cleaning air filter 2 12
4 6 Cooling package 21 6
4 7 Air system 218
4 7 1 Servicing the air system 2 18
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4 7 2 Servicing high volume air dryer – if equipped 2 18
4 8 Grease armrest 219
4 9 Tires 220
4 9 1 Checking the front and rear axle pucks axle shimming 220
4 9 2 Tire service 22 1
4 9 3 Tire rotation 22 1
4 9 4 Tire safety loads and pressure 222
4 9 5 Maximum tire load for specified speed 222
4 9 6 Example tire inflations for standard machine configurations 22 4
4 9 7 Determining load per tire 22 7
4 9 8 Replacing a tire on a rim 22 7
4 9 9 Wheel removal 22 7
4 9 10 Wheel installation 22 7
4 9 1 1 Wheel bolts 22 7
4 9 12 Tightening the wheel mounting hardware 22 8
4 9 1 3 Crop deflector adjustment 22 8
4 9 14 Toe-in values 22 9
4 9 15 Adjusting the two wheel steer toe-in 22 9
4 9 16 Adjusting the four wheel steer toe-in 2 3 1
4 9 17 Wheel drive gearbox 2 3 7
4 9 18 Wheel drive gearbox lubrication 2 3 7
4 9 1 9 Checking the gearbox oil level 2 3 8
4 9 20 Maintenance information 2 3 8
4 9 2 1 Draining the oil and replacing 2 3 8
4 9 22 Checking the wheel drive gearbox mounting hardware 2 3 9
4 10 Cab maintenance 241
4 10 1 Cab air filters and mounting bolt location 2 4 1
4 10 2 Cab air filters 2 4 1
4 10 3 Replacing primary fresh air filter 2 4 1
4 10 4 Changing secondary fresh air filter 2 4 3
4 10 5 Changing the recirculation air filter 2 4 5
4 10 6 Performing filter maintenance 2 4 9
4 10 7 Cleaning cab air filter element 2 4 9
4 10 8 Primary fresh air filter maintenance 2 5 0
4 10 9 Secondary (vapor particulate) fresh air filter maintenance 2 5 0
4 10 10 Recirculation filter maintenance 2 5 0
4 10 1 1 Cab mounting bolts 2 5 0
4 10 12 Windshield wiper blade 2 5 1
4 10 1 3 Checking the windshield washer reservoir 2 5 1
4 11 Chassis 253
4 1 1 1 Chassis lubrication 2 5 3
4 1 1 2 Torque rods 2 5 3
4 1 1 3 Maintaining the torque rods and hardware 2 5 4
4 1 1 4 Anti-roll bar 2 5 5
4 12 Hydraulic system 25 6
4 12 1 Hydraulic system 2 5 6
4 12 2 Removing the hydraulic fluid 2 5 6
4 12 3 Torquing the breather cover bolts 2 5 6
4 12 4 Replacing the return oil manifold filters 2 5 7
4 12 5 Replacing the charge filters – RG900 and RG1 100 2 5 7
4 12 6 Replacing the charge filters – RG1 3 00 2 5 8
4 12 7 Replacing the hydraulic fluid 2 5 9
4 12 8 Bleeding procedure 2 5 9
4 12 9 Checking steering pump – if equipped 260
4 12 10 Starting up procedure – RG900 and RG 1 100 26 1
4 12 1 1 Starting up procedure – RG 1 3 00 26 1
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4 12 12 Diagnostic port locations 262
4 12 1 3 Checking charge pressure 2 6 3
4 13 Electrical system 264
4 1 3 1 Electrical system safety 264
4 1 3 2 Replacing fuses 264
4 1 3 3 Checking the batteries 264
4 1 3 4 Using a booster battery 265
4 1 3 5 Removing the battery 266
4 1 3 6 Installing the battery 268
4 14 Optional pressure washer 272
4 14 1 Checking the pressure washer pump motor oil 2 72
4 14 2 Changing the pressure washer strainer 2 72
4 14 3 Winterizing the pressure washer system 2 73
4 15 Storing the machine lower regulation 0
4 16 Operating after storage 274
5 Troubleshooting 275
5 1 Engine Troubleshooting 2 7 7
5 2 Fault code reference lower regulation 0
6 Specifications 281
6 1 Chassis specifications 0
6 2 Machine dimensions 0
8 Index 2 83
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FILE DETAILS:

Challenger EU Applicators RG900B RG1100B RG1300B RoGator AP74 AP78 Chassis Operator’s Manual – PDF DOWNLOAD

Size: 33.4 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Operator’s Manual
Model: Challenger EU RoGator RG900B RG1100B RG1300B AP74 AP78 Chassis
Serial Number: EFF…Fxxx1001 and later
Number of Pages: 288 pages
Part Number: 564140D1D

CHALLENGER EU APPLICATORS RG900B RG1100B RG1300B ROGATOR AP74 AP78 CHASSIS OPERATOR’S MANUAL – PDF DOWNLOAD:

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