Challenger EU Articulated Tractor MT945E MT955E MT965E MT975E Operator’s Manual

Description

Challenger EU Articulated Tractor MT945E MT955E MT965E MT975E Operator’s Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger EU Articulated Tractor MT945E MT955E MT965E MT975E Operator’s Manual – PDF DOWNLOAD

МТ945Е
AGCC0945xGxxx1001-
МТ955Е
AGCC0955xGxxx1001-
МТ965Е
AGCC0965xGxxx1001-
МТ975Е
AGCC0975xGxxx1001-

Safety information
1.1.1 Operator Manual :

• This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand , as used in the operator manual , is determined Ьу facing the direction that the machine travels when in use.
• Photos , illustrations , and data used in the operator manual were current at the time of publishing. Because of possible production changes , each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

1.1.2 Important safety information :

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation , maintenance , ог repair. Know dangerous situations before ап injury occurs. А person must Ье alert to possible dangers . This person must also have the necessary training , skills and tools to do these operations correctly. Incorrect operation , lubrication , maintenance ог repair of this product сап Ье dangerous and сап result in injury ог death.

• Read and understand all the information about the operation , lubrication , maintenance , and repair before operating оп this machine. The product and this manual give safety precautions and warnings . Bodily injury ог death сап occur to you ог to other persons if all warnings аге not heeded. Not every possible circumstance that сап involve а potential danger сап Ье anticipated. The warnings in this publication and оп the product аге, thus , not all inclusive .
• If а tool ог procedure , not recommended Ьу A G CO , is used , make sure they аге safe for everyone. Ап operator must make sure the product will not Ье dangerous ог damaged Ьу the operation , lubrication , maintenance ог repair procedures selected. Information , specifications , and illustrations in this publication come from information available at the time of publication production .

Specifications , torques , pressures , measurements , adjustments , illustrations , and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job . A G CO dealers have the most current information available.

FILE DETAILS:

Challenger EU Articulated Tractor MT945E MT955E MT965E MT975E Operator’s Manual – PDF DOWNLOAD

Size : 44.0 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU MT945E MT955E MT965E MT975E Articulated Tractor With AP168 Engine
Date: 2016
Number of Pages: 336 Pages
Serial Number: AGCC09X5XGXXX1001 and Later
Part Number: 582776D1B

TABLE OF CONTENTS:

Challenger EU Articulated Tractor MT945E MT955E MT965E MT975E Operator’s Manual – PDF DOWNLOAD

1 Safety 11
1 1 Safety information 1 з
1 1 1 Operator Manual 1 З
1 1 2 lmportant safety information 1 3
1 1 3 Safety alert symbol 14
1 1 4 Safety messages 14
1 1 5 lnformational messages 14
1 1 6 Safety signs 14
1 1 7 General hazard information 1 5
1 1 8 Pressurized air 16
1 1 9 Asbestos information 16
1 1 1 О Electrical storm injury prevention 16
1 1 1 1 Mounting and dismounting the machine 16
1 1 1 2 Before starting the engine 1 7
1 1 1 3 Engine starting 1 7
1 1 14 Before operation 1 7
1 1 1 5 Operating procedures 1 7
1 1 16 Parking 1 8
1 1 1 7 Operator station 1 8
1 1 1 8 Cut and crushing prevention 1 9
1 1 1 9 Rollover protective structure 1 9
1 1 20 Batteries 20
1 1 21 Burn prevention 21
1 1 22 Coolant 21
1 1 23 Oils 21
1 1 24 High pressure lines 21
1 1 25 Fluid penetration 22
1 1 26 Exhaust fumes 22
1 1 27 Noise prevention 23
1 1 28 Fire and explosion prevention 23
1 1 29 Fire extinguisher 24
1 1 30 PuЫic road transportation 24
1 2 Safety signs and labels 25
1 3 Engine safety signs 26
1 3 1 Engine oil filter 27
1 3 2 Belt routing 27
1 3 3 lnformational – саЬ air conditioning 27
1 3 4 Separator filter 27
1 3 5 Fuel filter 28
1 3 6 Hot surface 28
1 3 7 High pressure hazard 28
1 3 8 Entanglement 29
1 3 9 Entanglement 29
1 3 1 О Run over hazard 29
1 3 1 1 Fuel filter 29
1 3 1 2 Separator filter 30
1 3 1 3 lnformational – engine air cleaner 30
1 3 14 Engine oil filter 30
1 3 1 5 Ether 30
1 3 16 Warning sign – hot pressurized coolant 3 1
1 3 1 7 Engine oil sign 3 1
1 3 1 8 No step 3 1
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1 4 Chassis safety signs 32
1 4 1 Grease points 3 3
1 4 2 Engine cover support 3 3
1 4 3 Radiation hazard 3 3
1 4 4 Ultra low sulfur diesel fuel 3 3
1 4 5 Tiedown 3 4
1 4 6 Lift 3 4
1 4 7 Articulation lock 3 4
1 4 8 Pinching hazard 3 4
1 4 9 Fall hazard 3 5
1 4 1О Crush hazard 3 5
1 4 11 Rear rollover hazard 3 5
1 4 12 Power take off 3 5
1 4 13 No step 3 6
1 5 СаЬ safety signs 37
1 5 1 Bystander alert 3 8
1 5 2 Operators manual 3 8
1 5 3 Wiper mirror 3 8
1 5 4 Door handle 3 8
1 5 5 Fall off hazard 3 9
1 5 6 Park brake 3 9
1 5 7 lnstallation date 3 9
1 5 8 Alternate exit 3 9
1 6 Hydraulic safety signs 40
1 6 1 Transmission gauge 4 1
1 6 2 Transmission oil fill level 4 1
1 6 3 Hydraulic fill 4 1
1 6 4 Hydraulic couplers 4 1
1 6 5 Transmission oil fill 4 2
1 6 6 Transmission / hydraulic oil filter 4 2
1 6 7 Hydraulic oil filter 4 2
1 6 8 Transmission oil-level 4 2
1 7 Electrical safety signs 43
1 7 1 Rear terminal mini fuse relay 4 4
1 7 2 Fuse / relays 4 4
1 7 3 Electrical hazard 4 4
1 7 4 Battery explosion 4 4
1 7 5 12 volt 4 5
1 7 6 Electrical ground 4 5
1 7 7 Wire access 4 5
1 7 8 Battery shut off 4 5
2 lntroduction 47
2 1 Machine identification МТ900Е 49
2 2 Serial number definition 51
2 3 lntended use 52
2 4 Proper disposal of waste 53
2 5 Pre-Delivery 54
2 5 1 Pre-delivery checklist 5 4
3 Operation 55
3 1 General inspection 59
3 1 1 Walk-around inspection 5 9
3 2 Starting engine 61
3 2 1 Pre-start checks 6 1
3 2 2 Engine starting 6 1
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3 2 3 Engine starting in normal conditions 6 1
3 2 4 Engine starting with jumper саЫеs 6 2
3 3 Engine start switch 63
3 4 Engine operation with по load or low load 64
3 5 Monitor mounting bar 65
3 6 Lamp switches 66
3 6 1 Multifunction light switch оп the steering column 6 6
3 6 2 Extremity lamps 6 7
3 6 3 lnterior lamps 6 7
3 6 4 Courtesy lamp 6 7
3 6 5 СаЬ switches 6 8
3 6 6 Exterior courtesy lamps 6 9
3 6 7 Lighting shutdown delay 6 9
3 6 8 Rotating beacon 7 0
3 6 9 Backlighting for switches in the саЬ 7 0
3 7 Dash panel 7 1
3 8 Steering wheel 7 4
3 8 1 Horn 7 4
3 8 2 Steering wheel tilt lever 7 4
3 9 Mirrors 7 5
3 9 1 lnside геаг view mirror 7 5
3 9 2 Outside геаг view mirrors 7 5
3 10 Radio 7 6
3 10 1 Blue tooth microphone 7 6
3 11 Storage and literature compartments 7 7
3 12 Operator seat 7 8
3 12 1 Armrest adjustment 7 8
3 12 2 Standard operator seat 7 8
3 12 3 Deluxe heated – vented seat 8 0
3 12 4 lnstructor seat 8 1
3 12 5 Seat belts 8 2
3 12 6 Operator presence functionality 8 2
3 13 Storage compartment and tool Ьох 83
3 14 Heating and air conditioning controls 84
3 14 1 Automatic temperature controls 8 4
3 14 2 Manual temperature control system 8 5
3 15 Vent locations 86
3 16 Machine management center 87
3 16 1 Terminal 8 7
3 16 2 Machine management center version information 8 8
3 16 3 Setting the measurement units 8 8
3 16 4 Setting the language 9 0
3 16 5 Setting the decimal display 9 1
3 16 6 Setting the time and date 9 1
3 16 7 Terminal settings 9 2
3 16 8 Applications 9 4
3 16 9 Selecting an auxiliary input 9 5
3 16 1О Viewing screens 9 6
3 16 11 Engine 9 6
3 16 12 Transmission 9 7
3 16 13 Hydraulic 9 8
3 16 14 Powertrain protection software (P PS) 9 9
3 16 15 Measure I NST (instantaneous) 100
3 16 16 Measures – field 100
3 16 17 Measures – fuel 101
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3 16 18 Memory 101
3 16 19 Power management 104
3 16 20 Tractor settings 105
3 16 21 Slip alarm 106
3 16 22 ISO 117 8 3 Class 3 108
3 16 23 Service intervals 109
3 16 24 Headland management 113
3 16 25 Headland management icon identification 115
3 16 26 DTC (diagnostic trouЫe codes) stored or active 117
3 16 27 3-point linkage 118
3 16 28 Slip calibration 121
3 16 29 lnching pedal calibration 123
3 16 3 0 Radar calibration 124
3 16 3 1 EnaЫing the video camera 126
3 17 Air system operation 127
3 17 1 Air system operation 127
3 17 2 Air hose connection 127
3 18 Machine control 128
3 18 1 Throttle control 128
3 18 2 Decelerator – if equipped 128
3 18 3 Power management 128
3 18 4 Differential lock – if equipped 129
3 18 5 Transmission control 129
3 18 6 Machine ground speeds 13 0
3 18 7 Transmission control lever 13 0
3 18 8 Transmission shifting diagram 13 1
3 18 9 Preselecting а gear before moving 13 1
3 18 1О Using of the inching clutch control 13 1
3 18 11 Operating the shuttle shift 13 2
3 18 12 Speed matching 13 2
3 18 13 lnching pedal control 13 3
3 18 14 Brake control 13 3
3 18 15 Service brakes 13 4
3 18 16 Hydraulic trailer brake if equipped 13 4
3 18 17 Park brake 13 5
3 18 18 Manual parking brake handle 13 5
3 19 Overweight protection strategy (OWPS) 137
3 20 Hydraulic controls 138
3 20 1 Hydraulic control valve operation 13 8
3 20 2 Roading lockout switch for the hydraulic control levers 13 9
3 21 General hydraulic connections 141
3 21 1 General hydraulic connections 14 1
3 21 2 Connecting the hoses to the quick couplers 14 1
3 21 3 Disconnecting the hoses from the quick couplers 14 2
3 21 4 Hydraulic flow management 14 2
3 21 5 Hydraulic motors 14 2
3 21 6 Selection of hydraulic motors 14 2
3 21 7 Single acting cylinders 14 3
3 21 8 Checking а douЫe acting cylinders 14 3
3 21 9 Connecting hydraulic motors to the control valves 14 3
3 21 1О Connecting а grain cart with an auger motor 14 4
3 21 11 Semi – mounted vacuum planter with the lift assist wheels 14 5
3 21 12 Connecting the vacuum planter 14 6
3 21 13 Connecting the air seeder or the grain drill 14 7
3 21 14 Connecting the spray system pump 14 9
3 21 15 Connecting the auxiliary implement controls 14 9
3 21 16 Hydraulic power beyond 15 0
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3 2 1 1 7 Connecting а hydraulic motor to power beyond 15 0
3 2 1 18 Connecting the auxiliary implement control valve with load sensing 15 1
3 2 1 1 9 Connecting the auxiliary implement control valve without load sensing 15 1
3 2 1 20 Auxiliary implement control valve bank 15 1
3 2 1 2 1 Connecting the hydraulic motor with the flow control valve 15 2
З 22 Electrical system 153
3 22 1 Radar unit 15 3
3 22 2 Radar connector 15 3
3 22 3 Battery disconnect switch 15 4
3 22 4 Single pole connectors 15 4
3 22 5 Auxiliary power switch 15 4
3 22 6 Trailer connector 15 5
3 22 7 Routing the implement саЫе 15 5
3 22 8 ISO 1 1 78 3 connector 15 5
З 23 Machine performance 156
З 24 Towing and transportation 157
3 24 1 Roading the machine 15 7
3 24 2 Roading with а 3-point linkage mounted implement 15 8
3 24 3 Basic towing 15 8
3 24 4 Towing а stuck machine 15 9
3 24 5 Towing а machine with а dead engine 15 9
3 24 6 Discharged accumulator 1 60
3 24 7 Transporting the machine 1 6 1
З 25 3-point linkage 162
3 25 1 Connecting the implement to the 3-point linkage 1 62
3 25 2 Disconnecting the implement from the 3-point linkage 1 62
3 25 3 Connecting the implement to the quick hitch 1 62
3 25 4 Disconnecting the implement from the quick hitch 1 64
3 25 5 Console controls 1 64
3 25 6 3-point linkage 1 64
3 25 7 Adjusting the 3-point linkage control lever 1 65
3 25 8 Raise/lower switch for the 3-point linkage 1 6 6
3 25 9 External 3-point linkage switch 1 6 6
3 25 1О lmplement leveling 1 6 6
3 25 1 1 Adjusting the top link 1 6 7
3 25 12 Adjusting the draft arm 1 6 7
3 25 13 Lift linkages and quick hitch 1 6 7
3 25 14 Setting the 3-point linkage side sway 1 68
З 26 Drawbar 170
3 2 6 1 Drawbar 1 70
3 2 6 2 Connecting drawbar implements 1 70
3 2 6 3 Safety chain 1 7 1
3 2 6 4 Adjusting the drawbar position 1 72
3 2 6 5 Replacing the wear plates and the rubber stops оп the standard drawbar 1 72
З 27 lmplement drive system 173
3 2 7 1 Operating the power take-off 1 73
3 2 7 2 Power take-off shaft 1 74
3 2 7 3 Connecting the power take-off implements 1 74
З 28 Ballasting 175
3 28 1 Ballasting guide lines 1 75
3 28 2 General guide lines 1 75
3 28 3 Tire pressure 1 75
3 28 4 Power hop control 1 75
3 28 5 Ballasting recommendations for the special application machine 1 7 6
3 28 6 Weight splits 1 7 6
3 28 7 Ballasting packages 1 7 6
3 28 8 Heavy vertical hitch loads 1 78
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3 28 9 Ballasting work sheet 18 0
3 28 1О Tire inflation guide 18 3
3 28 11 Calculating wheel slippage for machines without а speed sensor 18 5
3 28 12 Removing the front weights 18 6
3 28 13 lnstalling the front weights 18 8
3 28 14 Removing the wheel weights 19 2
3 28 14 1 227 kg ( 5 00 lb) 19 2
3 28 14 2 3 6 4 kg ( 8 00 IЬ) 19 3
3 28 15 lnstalling the wheel weights 19 3
3 28 15 1 227 kg ( 5 00 IЬ) 19 3
3 28 15 2 3 6 4 kg ( 8 00 lb) 19 5
3 29 Special applications 197
3 29 1 Special applications drawbars and hitches 19 7
3 29 2 Ballasting for towed scrapers 19 7
3 29 3 Hydraulic connections for the towed scraper 19 7
3 29 4 Towed scraper general guide lines 19 8
3 29 5 Loading the scraper 19 8
3 29 6 Loading the tandem scraper 19 9
3 29 7 Hauling the scraper 19 9
3 29 8 Dumping the scraper 19 9
3 29 9 Towing а stuck scraper 19 9
3 30 Aftermarket equipment applications 201
3 3 0 1 Chemical tank attachment 201
4 Maintenance 2оз
4 1 Lubricant viscosities and refill capacities 205
4 1 1 Lubricant viscosities for amЬient temperatures 205
4 1 2 Lubricant viscosities 205
4 1 3 Fill capacities 205
4 2 Service intervals 206
4 2 1 Maintenance chart 206
4 2 2 Maintenance schedule 207
4 3 Fuse panel 209
4 3 1 Main fuse panel 209
4 3 2 Fuse Ыосk one 21О
4 3 3 Fuse Ыосk two 211
4 3 4 Fuse relay Ыосk one 212
4 3 5 Fuse relay Ыосk two 213
4 3 6 Relay and fuse panel for chassis 213
4 3 7 Main fuse 214
4 4 Engine 215
4 4 1 Checking the engine oil level 215
4 4 2 Changing the engine oil and oil filter 216
4 4 2 1 lnspecting used filters 218
4 4 3 Engine oil sample port 218
4 4 4 Engine belts 218
4 4 5 Replacing the engine air filter 219
4 4 6 Engine temperature 219
4 4 7 Opening the engine cover 220
4 5 Fuel system 221
4 5 1 Filling the fuel system 221
4 5 2 Prevent static discharge when fueling 222
4 5 3 Changing the prefilter and the fuel filters 222
4 5 4 Priming the fuel system 223
4 5 5 Draining water and sediment from the fuel tank 224
4 5 6 Fuel сар 225
4 5 7 Fuel tank breather 225
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4 5 8 Draining the fuel water separator 22 6
4 6 Cooling system 227
4 6 1 Cleaning the cooling cores 22 7
4 6 2 Water valve shutoff 22 7
4 6 3 Checking the engine coolant level 228
4 6 4 Coolant sample 228
4 6 5 Coolant system fluid 228
4 6 6 Cooling system additives 22 9
4 6 7 Draining the engine coolant 22 9
4 6 8 Flushing the cooling system 23 0
4 6 9 Refilling the cooling system 23 0
4 6 1О Replacing the water temperature thermostat 23 1
4 7 Power train 23 2
4 7 1 Checking the power train fluid level – daily 23 2
4 7 2 Checking the power train system fluid level – 4 0 0 hours 23 2
4 7 3 Adding power train system fluid 23 3
4 7 4 Draining excess power train system fluid 23 3
4 7 5 Changing the power train system fluid 23 4
4 7 6 Cleaning the breather (transmission) 23 8
4 8 lmplement and steering hydraulic system 23 9
4 8 1 Checking the implement and steering system fluid level 23 9
4 8 2 Changing the implement and steering system fluid 23 9
4 8 3 Cleaning the breather (hydraulic reservoir) 24 2
4 9 СаЬ filtration 243
4 9 1 Primary fresh air filter 24 3
4 9 2 Removing the primary air filter 24 3
4 9 3 Filter maintenance 24 3
4 9 4 Cleaning the filter 244
4 9 5 lnstalling the primary air filter 244
4 9 6 Recirculation filter 244
4 9 7 Removing the recirculation filter 24 5
4 9 8 lnstalling the recirculation filter 24 6
4 1 О Locking the articulation joint area 247
4 11 Grease point locations 248
4 1 1 1 Drivelines grease point locations 24 8
4 1 1 2 Steering cylinders grease point locations 24 8
4 1 1 3 Upper articulation grease point location 24 9
4 1 1 4 Lower articulation pin grease point location 24 9
4 1 1 5 Extremity arm pivots grease point locations 25 0
4 1 1 6 Power take-off grease point locations 25 0
4 12 Wheels 251
4 12 1 Wheel removal 25 1
4 12 2 Removing the outside wheel 25 1
4 12 3 Removing the center wheel 25 2
4 12 4 Removing the inside wheel 25 3
4 12 5 Wheel installation 25 5
4 12 6 lnstalling the inside wheel 25 5
4 12 7 lnstalling the center wheel 25 8
4 12 8 lnstalling the outside wheel 2 6 1
4 12 9 Re-tor que the wheel and counterweight 2 62
4 13 Hub and collet 264
4 13 1 Removing the hub and collet 2 64
4 13 2 lnstalling the hub and collet 2 64
4 13 3 Hub spacing 2 6 6
4 14 Batteries 268
4 14 1 Removing the batteries 2 68
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4 14 2 lnstalling the batteries 27 0
5 TrouЫeshooting 2 7 3
5 1 Heating and air conditioning trouЫeshooting 2 7 5
5 1 1 Retrieving diagnostic information from the automatic temperature control unit 27 5
5 2 Electrical system trouЬleshooting 2 7 8
5 3 Brake trouЫeshooting 2 7 9
5 4 Engine trouЫeshooting 2 80
5 5 Hydraulic trouЫeshooting 2 85
5 6 3-point linkage trouЬleshooting 2 87
5 7 Transmission trouЫeshooting 2 89
5 8 Auto-Guide trouЬleshooting 2 9 1
5 8 1 Auto-Guide ready indicator is not оп 29 1
5 8 2 Auto-Guide ready indicator is оп 29 2
5 8 3 Auto-Guide de-activates during operation 29 2
5 9 Machine Error Codes 2 94
5 9 1 Engine еггог codes 29 4
5 9 2 Transmission еггог codes 29 6
5 9 3 PVED еггог codes 3 01
5 9 4 Armrest ЕСМ еггог codes 3 02
5 9 5 Auxiliary valve one ЕСМ еггог codes 3 06
5 9 6 Auxiliary valve two ЕСМ еггог codes 3 06
5 9 7 Auxiliary valve three ЕСМ еггог codes 3 06
5 9 8 Auxiliary valve four ЕСМ еггог codes 3 07
5 9 9 Auxiliary valve five ЕСМ еггог codes 3 07
5 9 1О Auxiliary valve six ЕСМ еггог codes 3 08
5 9 11 Front lighting ЕСМ еггог codes 3 08
5 9 12 Roof lighting ЕСМ error codes 3 09
5 9 13 Rear lighting ЕСМ error codes 3 09
6 Specifications 31 1
6 1 Engine specifications – МТ900Е 31 3
6 2 Torque specifications 31 4
6 2 1 Constant torque hose clamps 3 14
6 3 Machine dimensions МТ900Е 31 5
6 4 Machine specifications 31 8
6 4 1 Machine specifications МТ 9 00Е 3 18
6 4 2 Shipping weights МТ 9 00Е 3 20
6 5 Special tools 32 2
6 5 1 Collet torque wrench extension AG 3 3 227 3 3 22
6 5 2 Spacer torque wrench extension AG 3 3 227 4 3 23
6 5 3 Single wheel bolt wrench AG 3 3 227 5 3 25
6 5 4 Wheel bolt 3 6 mm wrench AG 3 3 227 2 3 26
6 5 5 Wheel guide stud AG 3 3 23 11 3 28
7 lndex 32 9

CHALLENGER EU ARTICULATED TRACTOR MT945E MT955E MT965E MT975E OPERATOR’S MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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