Challenger EU Harvesting 5200 Draper Header Service Manual 79035614A – PDF DOWNLOAD

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Challenger EU Harvesting 5200 Draper Header Service Manual 79035614A – PDF DOWNLOAD

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CHALLENGER EU HARVESTING 5200 DRAPER HEADER SERVICE MANUAL 79035614A – PDF DOWNLOAD:

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Challenger EU Harvesting 5200 Draper Header Service Manual 79035614A – PDF DOWNLOAD

S/N: XXXXXXXXXDHDW1101 AND UP

A WORD TO THE OPERATOR :

It is YOUR responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Study the features in this manual and make them a working part of your safety program. Keep in mind that this safety section is written only for this type of machine.

• Practice all other usual and customary safe working precautions, and above all REMEMBER – SAFETY IS YOUR RESPONSIBILITY. YOU CAN PREVENT SERIOUS INJURY OR DEATH. This safety section is intended to point out some of the basic safety situations that may be encountered during FIG. 3 the normal operation and maintenance of your machine. This section also suggests possible ways of dealing with these situations.
• This section is NOT a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment. Make sure your machine has the correct equipment needed by the local regulations.

OPERATOR MANUAL :

• This manual covers general safety practices for this machine. The Operator Manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.
• The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger EU Harvesting 5200 Draper Header Service Manual 79035614A – PDF DOWNLOAD

Safety Alert Symbol1
Safety Messages 1
Informational Messages 1
Safety Signs2
A Word To The Operator 2
This Manual3
Prepare For Operation 4
Operation 5
General Information 5
PPE (Personal Protection Equipment) 6
Seat Instructions 6
Shield and Guards 6
Exhaust Warning 7
Flying Debris 7
Handrails 8
Agricultural Chemicals 8
Travel On Public Roads 9
Maintenance10
General Information 10
Fire Prevention and First Aid 12
Checking for High Pressure Leaks 13
Tire Safety 13
Cylinder Stops – If Equipped 14
Late Production Tractors 14
Early Production Tractors 14
GENERAL INFORMATION
Introduction 15
Units of Measurement 15
Replacement Parts 15
Machine Identification 15
Serial Number Description (2009 and prior) 16
Serial Number Description (2010 and up) 16
Description17
Header 17
Reel 17
Drapers 17
Component Access 18
End Shield18
Rear Shields 18
General Maintenance Information 18
Bolt Torque Values 18
Bearing Replacement 20
79035614 A Rev
DRAPER
General Draper Maintenance 21
Draper Replacement 21
Removal 21
Installation 23
Draper Tension 24
Roller Alignment24
Drive Roller 24
Idler Roller24
Draper Tracking 25
Idler Roller26
Disassembly26
Assembly 26
Drive Roller 27
Removal 27
Installation 28
CUTTING COMPONENTS
General Sickle Maintenance 31
Sickle Replacement 31
Standard Sickle and Guards 32
Sickle to Holddown Adjustment 32
Sickle Guard Replacement 33
Sickle Section Replacement33
SCH Sickle and Guards (Schumacher Manufacturing Co) 33
Sickle Guard Replacement 34
Sickle Section Replacement34
Sickle Drive Gearbox 35
Gearbox Alignment 35
Removal 37
Installation 40
Components42
Disassembly44
Assembly 48
Head Assembly 55
ELECTRICAL
Tools 57
Electrical Schematic58
General Testing Information 60
Multimeter 60
Basic Checks 60
Continuity and Resistance Check60
Voltage Check 61
Connectors 62
Checking A Connector 62
Terminal Numbers 62
Dielectric Grease 62
Pin and Socket Replacement 63
Lighting 66
Header Speed Sensor Adjustments67
Adjustment 67
Testing 68
HYDRAULICS
Hydraulic Schematic 69
Center Delivery 69
Double Swath 71
Sickle Drive Motor 73
Removal 73
Installation 77
Exploded View 83
Disassembly85
ii 79035614 A Rev
Assembly 89
Reel Drive Motor94
Removal 94
Installation 98
Exploded View 105
Disassembly 106
Inspection 111
Assembly 114
Conveyor Drive Motor 123
Removal 123
Installation125
Disassembly 128
Inspection 134
Assembly 137
Relief Valve manifold 145
Removal 145
Installation146
Disassembly 146
Inspection 146
Assembly 147
Flow Control Valve 147
Removal 14 7
Installation148
Disassembly 149
Inspection 149
Assembly 150
Draper Control Valve – Double Swath Headers Only 151
Removal 151
Installation154
Valve Adjustment 155
Disassembly 155
Inspection 155
Assembly 155
Reel Lift Master Cylinder156
Removal 156
Installation156
Components 157
Disassembly 158
Inspection 158
Assembly 158
Reel Lift Slave Cylinder 159
Removal 159
Installation159
Components 160
Disassembly 160
Inspection 160
Assembly 161
Reel Lift Cylinder Phase 162
Reel Leveling 162
Deck Shift Cylinder – Double Swath Headers Only 163
Removal 163
Installation 163
Components 164
Disassembly 165
Inspection 165
Assembly 165
REEL
Reel Drive 167
Removal 167
Disassembly171
Inspection 172
Assembly 173
79035614 A Rev iii
Installation175
UHC Reel179
General Information179
Maintenance 179
Roller Adjustment 179
Tine Pitch 180
Inspection 180
Reel Tine Replacement 181
Reel Bats 181
Control Arms, Reel Arms, and Control Plate Components 185
TROUBLESHOOTING
Cutterbar 187
Reel 189
Draper 190
SPECI Fl CATIONS
Dimensions and Weights191
Header 191
Sickle 192
Reel 192
Gauge Wheel Tires 192
Draper 192
Lubrication 192
INDEX 193

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V