Challenger EU Harvesting 654 658 Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

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Challenger EU Harvesting 654 658 Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

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Challenger EU Harvesting 654 658 Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

• The purpose of this manual is to enable the owner/operator to handle and maintain the combine efficiently. Time spent in becoming familiar with the Operator’s Manual now will save time in the field. Wide variations in operation conditions make it impossible for the Company to make comprehensive or definite statements in its publications concerning performance and the use of its machines, or to accept liability for any damage which may result from errors or omissions.
• The specifications and illustrations contained in this manual pertain to combines manufactured for specific countries. Due to differing laws and requirements in various countries, some apparent discrepancies may result between any particular combine and those depicted in this manual. Some accessories and optional equipment appearing in this manual are not necessarily available in all territories.

• During the warranty period, all maintenance and repair work must be carried out by the AGCO dealer who will carefully carry out detailed checks of the progress and performance of the new combine. To obtain best results from an AGCO combine, it is important to continue regular servicing and periodical inspection after the warranty has expired.
• All major overhaul work on the combine must be carried out by a local AGCO dealer; an experienced technician will detect any problems which may arise between two overhauls. Mechanical staff regularly follow training courses to update their knowledge of the product, maintenance and repair techniques and the use of special modern tools and equipment for troubleshooting.
• They receive regular Service Bulletins and have access to all the workshop manuals and technical publications required to carry out repairs or maintenance meeting the quality standards required by AGCO.

TABLE OF CONTENTS:

Challenger EU Harvesting 654 658 Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

1 General Information 9
1 1 Appropriate Use 11
1 2 Preface 1 2
1 3 Product Identification 1 3
1 4 Sectional Drawing and Parts Identification 1 4
2 Safety 17
2 1 General Safety Precautions 1 8
2 2 Attention – Warning Symbols 1 9
2 3 Safety Precautions 20
2 4 Road Transport 22
2 5 CE Marking and Type Plate on the Combine 23
2 6 Warning/Instruction decals 3 4
2 7 Position of CE Markings and Type Plate 3 9
3 Operation, Controls and Cab 43
3 1 Before Start 4 5
3 2 Operator Cab, Arrangement and Controls 4 8
Optional Extra 50
3 3 Safety Precautions 51
3 4 Starting and Stopping the Engine 5 2
Starting the engine 52
Stopping the engine 53
3 5 Drive Controls 5 4
Multi-Function Lever 54
Adjustable Armrest, 55
Changing Gears, 55
Reduced Engine Revolutions in Road Transport (Speed Matching System) 56
Steering column 57
Brakes, 57
Adjustment of Operator Seat 58
Adjustment of Air-Suspended Seat 58
Ladder 59
Removable Ladder 59
?? ?
Main Light and Work Light, 60
3 6 Operator Cab, Ventilation, 61
Air-Conditioning 61
Using the Air-Conditioning 61
3 7 Printer 62
Exchanging Paper and Ribbon in Printer 62
Inserting the Paper Roll, 62
Fitting the Ribbon, 62
3 8 Four-Wheel Drive 63
Activating Four-Wheel Drive, 63
Forward Speed 63
Operation of Four-Wheel Drive 64
Service 64
3 9 Other Optional Extra 65
Reversing Camera 65
Electrically Adjustable Rearview Mirrors, 65
4 Operation, DATA VISION 67
4 1 Safety Precautions 69
4 2 DATAVISION 71
Menu Structure and Operation 71
Operating DATAVISION on Terminal 72
Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10 1
Contents
Operating the Terminal by Remote Control in the Multi-Function Lever 73
Contrast and Brightness Control 74
Cleaning the Terminal 74
Data Cards 75
DATAVISION Menu Structure 75
4 3 Harvest Menu 7 7
4 4 Main Menu 81
4 5 Monitoring 8 3
Shaft Speeds 83
Engine Monitoring/Alarm 8 3
Engine Safety Alarm 8 4
Information 8 4
Shaft Speeds 8 5
4 6 Harvesting Data 8 7
Accumulated Machine Data, 8 7
Trip Data and Field Data, 8 7
4 6 1 Data Logging in General, 8 8
4 6 2 Using Data Logging 90
Creating a New Field Job 90
Starting a Job 92
Field Map for a Job 94
Data Logging Messages 9 6
4 6 3 Data Logging Setup 9 8
Marker Setup 9 9
Selecting Position Data 1 00
Setup of Logging Rate 1 00
4 6 4 Using Markers 1 01
4 7 Operator Manual 10 3
Harvest Settings 1 0 3
Routine Servicing 1 0 3
DATAVISION 1 0 3
4 8 Diagnostics 10 5
Electric Diagnostics, 1 0 5
Yield Meter 1 0 5
System Information, 1 0 5
System Setup 1 0 5
Programming Computer, 1 0 5
Control, 1 0 5
GPS Information, 1 0 6
DGPS Information, 1 0 7
Programming 1 09
Diagnosis 1 09
Screen Calibration (Touch Calibration) 1 09
4 9 Coding, 111
Clock Adjustment, 1 11
Language, 1 11
Area Measuring 1 12
Table Calibration 1 13
Returns Volume 1 13
Grain loss monitor 1 13
Concave Calibration 1 14
Constant Flow 1 14
Wheel Track and Auto Level Combine 1 14
Coding of Electrical Straw Deflectors 1 15
Straw chopper vibrations 1 15
Lead Time and Lag Time 1 16
Calibration of Actuator for Electrical Sieves 1 17
4 10 Settings 11 9
Harvest Settings, 1 19
Table Settings 1 22
2 Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10
Contents
Machine Settings, 124
4 11 Returns Volume Monitor 1 26
Coding, 126
4 1 2 Grain Loss Monitoring 1 27
Sensors 127
Adjustment of Grain Loss Sensors, 127
4 1 3 Shaft Alarm Calibration 1 28
4 1 4 Straw Chopper Vibrations 1 29
Coding 129
4 1 5 Yield Meter 1 30
4 15 1 Yield meter (Isotopic) 130
Measuring Principle 130
Mass Flow Measuring 130
Yield Meter Status 131
Using the Yield Meter 131
Calibration of Yield Meter 131
4 15 2 Micro-Trak Yield Meter 132
Measuring Principle 132
Zero Point for Micro-Trak Yield Meter 132
Calibration of Micro-Trak Yield Meter 133
Slope Compensation for Micro-Trak Yield Meter 133
4 15 3 Yield Meter Calibration 134
4 1 6 Moisture Meter 1 3 6
Continuous Moisture Measuring 136
Measuring Principle 136
Using the Moisture Meter 136
Cleaning the Moisture Meter 137
Calibration of Moisture Meter 138
4 1 7 Cutting Height Control 1 4 0
Cutting Height Control Setting and Operation 140
Coding of Table 14 1
4 1 8 Field Pressure Control 1 4 2
Field Pressure Control Setting and Operation 142
4 1 9 Auto Level Table 1 4 4
Bleeding 144
Coding of Auto Level Table 145
Calibration of Table Angle 145
4 20 Operation of Auto Level Table 1 4 6
Manual Control 146
Levelling at Turns 146
4 21 Interaction Between Table Controls 1 4 7
4 22 Checking and Adjusting the Ground Sensors 1 4 8
4 23 Constant Flow 1 4 9
Start-up and Adjustment of Constant Flow 149
Constant Flow Engagement 151
5 Operation, Auto Level Combine 153
5 1 Safety Precautions 1 5 5
Safety System 156
5 2 Combinations 1 5 7
Selecting Combination 157
5 3 Auto Level Combine 1 5 8
Manual Control of Auto Level Combine 158
5 4 Auto Level Combine/Table 1 5 9
Combine 159
Transport, 159
Auto Level table 160
5 5 Calibration of Auto Level Combine 1 61
Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10 3
Contents
Errors during Calibration 1 62
5 6 Coding of Auto Level Table 16 2
Zero Cutting Height 1 62
5 7 Attachment/Removal of Table 16 3
5 8 Operation of Auto Level Combine/Auto Level Table 164
Combinations 1 64
Priority of Hydraulic Functions 1 65
5 9 Safety System, Auto Level 16 6
Automatic Control of the Tilt Sensor Function 1 66
Safety System 1 66
Hose Breach Protection for Auto Level Hydraulics 1 67
5 10 Troubleshooting 16 8
Mechanical Connections 1 68
Checking Sensor Adjustment and Inclinometer 1 68
Machine Not Levelling Correctly 1 69
5 11 Servicing and User Tips 17 0
Retrofit of New DATAVISION Auto Level Job Computer and Sensors 1 70
Unintentional Use of Manual Keys in Automatic Mode 1 70
Diagnostics – Auto Level Combine Functions and Sensors 170
6 Engine 171
6 1 Safety Precautions 17 3
6 2 Engine Types 174
6 3 Air-Intake 174
Filter System 1 74
6 4 Cooling System 17 5
Rotary Screen and Dust Aspirator 1 75
Coolers 1 75
Coolant 1 76
Checking the Fan Belt Tension 1 76
6 5 Fuel System 17 7
Filter change 1 78
6 6 Engine Oil/Change 17 9
Oil and Filter Change 1 79
6 7 Cleaning the Engine Compartment 17 9
6 8 Electronic Engine Management 180
6 9 Engine Trouble Shooting 180
EEM3 Electronic Engine Management – Failure Codes (Self-Diagnosis) 180
7 Cutting Tables 183
7 1 Safety Precautions 185
7 2 Attachment of Table, Standard and Auto Level 186
Alignment of Table 1 8 7
7 3 Removal of Table 188
Table Trailer 1 88
Attachment of Combine and Trailer 1 89
Supports 1 89
7 4 Reel 190
Reel Adjustment Up/Down, Fore/Aft 1 90
Bleeding 1 90
Reel Rotation 1 91
Reel Tine Bars 1 9 1
Adjustment of Reel in the Table 1 91
7 5 Knife 192
Knife and Knife Drive 1 92
Knife Adjustment 1 92
7 6 Feeding 193
4 Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10
Contents
Table Auger 1 93
Cut-Off Strip 1 93
Replacement of Feathering Fingers 1 93
Auger Flight Extensions, 20-22-25-30′ Tables 1 93
Reversing 1 9 4
7 7 Transmission 19 5
PowerFlow Table, Knife Drive and Table Auger 1 95
Slip Clutch for Table Auger 1 95
7 8 PowerFlow Table 19 6
Inspection and Start-Up of PowerFlow Belts 1 9 6
Adjustment of Belts 1 9 6
Front Scrapers 1 9 7
Rear Scrapers and Adjustment of Bearing Housings 19 7
Table Bottom 1 9 7
Cleaning 1 98
7 9 Crop Lifters 19 8
Using Crop Lifters 1 9 8
7 10 Vertical Knives, Rape Auger and Straw Dividers 19 9
Vertical Knife 1 99
Mounting of Vertical Knife 1 99
Rape Auger 1 99
Torpedo Divider and Straw Divider Bow 200
Mounting of Straw Dividers 200
Adjustment of Torpedo Divider 200
7 11 Fixed Table Auger Fingers 20 1
Using Fixed Table Auger Fingers 201
High Table Sides 201
7 12 Main crop elevator 20 2
Crop Elevator Chain 202
Transmission for Table 202
Stone Trap 202
Initial Adjustment of Cutting Height Indication 203
8 Operation of Machine and Cutting Table 205
8 1 Safety Precautions 20 7
8 2 Operation of Table 20 8
Table Height and Table Automatic Control 208
Cutting Height Control 209
Field Pressure Control 209
Preset Cutting Height 210
Auto Level Table 210
Table Engagement – Emergency Stop 211
Slip Clutch 211
8 3 Threshing Unit Transmission 212
Threshing Unit Engagement 212
Cylinder Variator 212
Turning Tool for Cylinder 213
8 4 Concave Setting, Electrically Adjustable 214
Operation of Concave 214
Concave Setting 214
8 5 Threshing 216
Concave Filler Plates 216
Straw Walkers 216
Rear Beater Curtain 217
8 6 Straw Chopper and Spreader Hood 218
Straw chopper 218
Adjustment of Spreader Hood 219
Counter Knives and Cross Bar 2 2 0
Replacement o f Knives 221
Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10 5
Contents
6
8 7 Fanning Mill and Sieves 222
Fanning Mill 222
Shaker Shoe 222
Shaker Shoe with Electrical Sieves 2 2 3
Manual Adjustment of Sieves 223
Cleaning o f Sieves and Main Grain Pan 2 2 4
Cleaning the Sieves 2 2 4
Shaker Shoe Light 2 2 5
Special Sieves 2 2 6
8 8 Internal Grain Transport 227
Auger Housing/Elevators 2 2 7
Returns Thresher 2 2 7
Tank Filling Auger 2 2 8
Grain Tank 2 2 9
Unloading Auger 2 3 0
Unloading Auger Clutch 2 3 0
Unloading Tube 2 3 1
8 9 Rotary Separator 23 2
Change of Rotor Revolutions 2 3 2
Concave Setting 2 3 2
8 10 Straw hood 23 3
Alarm switch for straw hood blocked 2 3 3
Blockage i n straw hood 2 3 3
8 11 Chaff Spreader 23 4
Setting 2 3 4
8 1 2 Maize Threshing 23 5
Attachment of Maize Header 2 3 5
Area measuring 2 3 5
Main crop elevator 2 3 6
Concave/Cylinder/Stone Trap 2 3 6
Concave/Initial Settings 2 3 6
Threshing cylinder 2 3 6
Rotary separator 2 3 7
Shaker Shoe 2 3 7
Machine with Electrical Sieves 2 3 7
Straw walkers 2 3 7
Bottom Auger Cover Plate 2 3 8
Scrapers 2 3 8
Rear Beater Curtain 2 3 8
Straw chopper 2 3 8
8 1 3 Suggested Harvest Settings 23 9
8 1 4 Threshing 2 4 0
9 Transmissions 241
9 1 Safety Precautions 24 3
9 2 Adjustment of Transmissions 24 4
General 2 4 4
Threshing Unit Clutch 2 4 4
Hydrostatic Transmission 2 4 4
9 3 Transmissions 24 5
Rear Beater 2 45
Main Crop Elevator and Table 2 45
Straw chopper 2 45
Threshing cylinder 2 4 6
Unloading Auger 2 4 6
Shaker Shoe and Chaff Spreader Counter Drive, and Straw Walker Drive 2 4 7
Filling and Returns System Countershaft, 2 48
Returns Elevator and Returns Thresher 2 48
Tank Filling Elevator and Tank Filling Auger 2 49
Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10
Contents
Dust aspirator 2 49
Rotary screen 2 50
Fanning Mill 2 51
Rotary Separator 2 51
Alternator and Fan, 2 51
Air-conditioning 2 52
9 4 Transmission Diagram, Left-Hand Side 2 5 4
9 5 Transmission Diagram, Right-Hand Side 25 6
1 0 Hydraulics 259
10 1 Safety Precautions 261
10 2 Hydraulic System, Standard Combine 262
Hydrostatic Transmission 262
10 3 Hydraulic System, Four-Wheel Drive 263
Hydrostatic Transmission 263
10 4 Oil Change 264
Draining Oil 264
Refilling Oil 264
10 5 Filter Change 265
Return Oil Filter 265
Storage of Hydraulic System 265
10 6 Auxiliary Hydraulics 266
Functions and Auxiliary Hydraulics 266
Reel Adjustment Fore/Aft – Up/down 266
10 7 Hydraulics Diagram, Standard Combine 268
10 8 Hydraulics Diagram, Auto Level Combine 270
10 9 Hydraulics Diagram for Chaff Spreader 272
1 1 Maintenance 273
11 1 Safety Precautions 275
11 2 Undercarriage 277
Wheel Nut Torques 2 77
11 3 Tyre Pressure 278
11 4 Lubrication Chart 280
Daily/1 0 Hours (Red) 2 8 0
5 0 hours (blue) 2 8 0
1 00 hours (yellow) 2 8 0
2 0 0 hours (white) 281
1 1 4 1 Lubrication Chart 282
1 1 4 2 Lubrication Points, Auto Level Combine 2 8 4
11 5 Lubricants and Operating Fluids 28 5
11 6 Maintenance Required 28 6
11 7 Gear Oil Change 28 8
Gearbox 2 8 8
Final Drives 2 8 8
11 8 Air-Conditioning 28 9
Diagram for air-conditioning 2 8 9
Maintenance 2 8 9
11 9 Cleaning and Off-Season Storage 290
C?aning 290
Off-season storage 291
Storage of Engine, Fuel System and Hydraulic System 292
Periodical Start-Up 292
Removal of Main Crop Elevator 293
Removal of Elevator Chains 293
After Off-Season Storage 293
11 10 Adjustment of Brakes 29 4
Combine Operator’s Manual CHALLENGER 654-658 Range- EN_D3160100M10 7
Contents
8
Adjustment of Foot Brakes, Disc Brakes 2 9 4
Adjustment of Parking Brake, Drum Brake 2 9 4
11 11 Dealer Servicing Schedule for CHALLENGER Combine Range 29 5
1 2 E l ectrical System 301
1 2 1 Safety Precautions 30 3
1 2 2 Electrical System 30 4
Charging System 3 0 4
Electric Boxes and Main Switch 3 0 4
1 2 3 External 1 2V connectors 30 5
1 2 4 Electro-Hydraulic System 30 7
Hydraulic safety 3 0 7
1 2 5 Key to Signatures for Wiring Harness 30 8
Wire Codes 308
Component Codes 308
1 2 6 Position of Connectors in Electric Box 30 9
1 2 7 Fuses and Relays, Electric Box and Cab 3 10
1 2 8 Key to Symbols 3 1 2
1 2 9 Fuses, Alphabetical 3 1 3
1 2 10 Fuse Ratings 3 1 4
1 2 11 W-Connecting Points 3 1 5
1 2 1 2 Diagrams survey 3 1 6
1 2 1 3 Diagrams 3 1 9
1 3 Specifications 365
1 3 1 Dimensions and Specifications 3 65
1 4 I ndex 369
Combine Operator’s

CHALLENGER EU HARVESTING 654 658 AUTO LEVEL + ROTARY SEPARATOR OPERATOR’S MANUAL – PDF DOWNLOAD:

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