Challenger EU Harvesting 654B 658B + Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

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Challenger EU Harvesting 654B 658B + Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

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DESCRIPTION:

Challenger EU Harvesting 654B 658B + Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

• This self-propelled combine harvester is manufactured exclusively for usual agricultural purposes (appropriate use). Any other use is considered as being contrary to the appropriate use. AGCO declines all liability in cases of physical damage or injuries resulting from non-appropriate use. The risk lies exclusively with the user. The conformity and strict adherence to the operating, maintenance and repair requirements specified by AGCO are also essential factors for appropriate use.
• This self-propelled combine harvester may be used, serviced and repaired only by personnel having full knowledge of its specific features and who are aware of the danger involved and the applicable safety rules (prevention of accidents).
• It is the responsibility of the owner/user to ensure that prescribed safety precautions and other general technical, health and safety and road-safety rules are observed. AGCO disclaims all liability to any claim resulting from the fitting of non-approved parts or accessories or unauthorised modification or alteration. Customers are strongly recommended to contact an AGCO dealer in the event of after-sale problems and for any adjustments that may be necessary.

TABLE OF CONTENTS:

Challenger EU Harvesting 654B 658B + Auto Level + Rotary Separator Operator’s Manual – PDF DOWNLOAD

1 General Information 9
1 1 Appropriate Use 11
1 2 Changes and Improvements 11
1 3 Directives and Noise 11
1 4 Preface 12
1 5 Product Identification 13
1 6 Sectional Drawing and Parts Identification 14
1 7 Disposal 16
2 Safety 17
2 1 General Safety Precautions 18
2 2 Attention – Warning Symbols 19
2 3 Safety Precautions 20
2 4 Road Transport 2 2
2 5 Warning/Instruction decals 2 3
2 6 CE Marking and Type Plate on the Combine 28
2 7 Position of CE Markings and Type Plate 3 9
3 Operation, Controls and Cab 43
3 1 Before Start 4 5
3 2 Operator Cab, Arrangement and Controls 4 8
Optional Extra 5 0
3 3 Safety Precautions – on the Move 5 1
3 4 Starting and Stopping the Engine 5 2
Starting the engine 5 2
Stopping the Engine 5 3
3 5 Drive Controls 5 4
Multifunction lever 54
Adjustable Armrest and Control Panel 55
Gearshift 55
Reduced Engine Revolutions in Road Transport (Speed Matching System) 56
Steering column 5 7
Brakes 5 7
3 6 Seat 58
Adjustment of Operator Seat 58
Adjustment of Air-Suspended Seat 58
EC declaration of conformity for the operator seat 59
Safety Switch in Operator Seat – (Operator Present Switch) 6 0
Instructor seat 6 1
3 7 Mirrors 6 1
Electrically Adjustable Rearview Mirrors 6 1
3 8 Accessibility 6 2
Cab Ladder 62
Ladder for Engine Compartment 62
Cleaning the Windscreen 63
3 9 Emergency Situations 6 4
Emergency Exit 6 4
Fire extinguisher 6 4
3 10 Light and Lamps 6 5
?m? ?
Main Light and Work Light, 65
3 11 Operator Cab, Climate Control 66
Climate control 66
Operation of Climate Control 6 7
3 12 Printer 69
Exchanging Paper and Ribbon in Printer 69
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2 1
Contents
Inserting the Paper Roll 6 9
Fitting the Ribbon 6 9
3 13 Optional extra 7 0
3 13 1 Four-wheel drive 70
Activating Four-Wheel Drive 70
Forward Speed 70
Operating the Four-Wheel Drive 7 1
Service 7 1
3 13 2 Reversing camera 72
3 13 3 Auto-Guide 72
4 Operation, DATA VISION 73
4 1 Safety Precautions 7 5
4 2 DATAVISION 7 7
Menu Structure and Operation 77
Operating DATAVISION from the terminal 78
Operating the Terminal by Remote Control in the Multifunction Lever 79
Contrast and Brightness Control 80
Cleaning the Terminal 80
Data card 8 1
DATAVISION Menu Structure 8 1
4 3 Harvest Menu 8 3
4 4 Main Menu 8 7
4 5 Monitoring 8 9
Shaft Speeds 89
Engine Monitoring/Alarm 89
Engine safety alarm 90
Information 90
Shaft Speeds 9 1
4 6 Harvesting Data 9 3
Accumulated Machine Data 93
Trip Data and Field Data 93
4 6 1 Data Logging in General 94
4 6 2 Using Data Logging 96
Creating a New Field Job 96
Starting a Job 98
Field Map for a Job 100
Data logging messages 102
4 6 3 Data Logging Setup 104
Marker Setup 105
Selecting Position Data 106
Setting up the Logging Rate 106
4 6 4 Using Markers 107
4 7 Operator’s Manual 10 9
Harvest Settings 109
Routine Servicing 109
DATAVISION 109
4 8 Diagnostics 111
Electric Diagnostics 111
Yield Meter 111
System Information 111
System Setup 111
Programming the Computer 111
Control 111
GPS Information, 112
DGPS Information, 113
Programming 115
Diagnosis 115
Screen Calibration (Touch Calibration) 115
4 9 Coding 117
2 Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2
Contents
Clock Adjustment 117
Language 117
Area Measuring 118
Table Calibration 119
Returns Volume 119
Grain loss monitor 119
Concave Calibration 120
Constant Flow 120
Wheel Track and Auto Level Combine 120
Coding of Electrical Straw Deflectors 121
Lead Time and Lag Time 122
Calibration of Actuator for Electrical Sieves 123
4 10 Settings 1 2 5
Harvest Settings 125
Table Settings 128
Machine Settings 13 0
4 11 Returns Volume Monitor 13 2
Coding 132
4 12 Grain Loss Monitoring 13 3
Sensors 133
Adjustment of Grain Loss Sensors, 133
4 13 Shaft Alarm Calibration 13 4
4 14 Yield Meter 1 3 5
4 14 1 Yield meter (Isotopic) 135
Measuring Principle 135
Mass Flow Measuring 135
Yield Meter Status 136
Using the Yield Meter 136
Yield Meter Calibration 136
4 14 2 Micro-Trak Yield Meter 137
Measuring Principle 137
Zero Point for Micro-Trak Yield Meter 137
Calibration of Micro-Trak Yield Meter 138
Slope Compensation for Micro-Trak Yield Meter 138
4 14 3 Yield Meter Calibration 13 9
4 15 Moisture Meter 14 1
Continuous Moisture Measuring 141
Measuring Principle 141
Using the Moisture Meter 141
Cleaning the Moisture Meter 142
Calibration of Moisture Meter 143
4 16 Cutting Height Control 14 5
Cutting Height Control Setting and Operation 145
Coding the Table 146
4 17 Field Pressure Control 14 7
Field Pressure Control Setting and Operation 147
4 18 Auto Level Table 14 9
Bleeding 149
Coding the Auto Level Table 15 0
Calibration of Table Angle 15 0
4 19 Operation of Auto Level Table 1 5 1
Manual Control 15 1
Levelling at Turns 15 1
4 2 0 Interaction Between Table Controls 152
4 2 1 Checking and Adjusting the Ground Sensors 1 5 3
4 2 2 Constant Flow 1 5 4
Start-up and Adjustment o f Constant Flow 154
Constant Flow Engagement 156
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2 3
Contents
4
5 Operation, Auto Level Combine 159
5 1 Safety Precautions 16 1
Safety System 16 1
5 2 Combinations 16 2
Selecting Combination 162
5 3 Auto Level Combine 16 3
Manual Control of Auto Level Combine 163
5 4 Auto Level Combine/Table 16 4
Combine 16 4
Transport, 16 4
Auto Level Table 165
5 5 Calibration of Auto Level Combine 166
Errors during Calibration 16 7
5 6 Coding the Auto Level Table 167
Zero Cutting Height 16 7
5 7 Attachment/Removal of Table 168
5 8 Operation of Auto Level Combine/Auto Level Table 169
Combinations 16 9
Priority of Hydraulic Functions 170
5 9 Safety System, Auto Level 17 1
Automatic Control of the Tilt Sensor Function 171
Safety System 171
Hose Breach Protection for Auto Level Hydraulics 172
5 10 Troubleshooting 17 2
Machine Not Levelling Correctly 173
5 11 Servicing and User Tips 17 4
Retrofit of New DATAVISION Auto Level Job Computer and Sensors 174
Unintentional Use of Manual Keys in Automatic Mode 174
Diagnostics – Auto Level Combine Functions and Sensors 174
6 Engine 175
6 1 Safety Precautions 17 7
6 2 Engine Types 17 8
6 3 Air-Intake 17 8
Filter System 178
6 4 Cooling System 17 9
Rotary Screen and Dust Aspirator 179
Coolers 179
Coolant 180
Checking the Fan Belt Tension 180
6 5 Fuel System 18 1
Filter change 182
6 6 Engine Oil/Change 18 3
Oil and Filter Change 183
6 7 Cleaning the Engine Compartment 18 3
6 8 Electronic Engine Management 18 4
6 9 Engine Trouble Shooting 18 4
EEM3 Electronic Engine Management – Failure Codes (Self-Diagnosis) 184
7 Cutting Tables 191
7 1 Safety Precautions 19 3
7 2 Attachment of Table, Standard and Auto Level 19 4
7 3 Removal of Table 19 6
Table Trailer 196
Attachment of combine and trailer 197
Table Trailer Brakes 197
Supports 197
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2
Contents
7 4 Reel 19 8
Reel Adjustment Up/Down, Fore/Aft 198
Bleeding 198
Reel Rotation 199
Reel Tine Bars 199
Adjustment of the Reel in the Table 199
7 5 Knife 2 0 0
Knife and Knife Drive 200
Knife Adjustment 200
7 6 Feeding 2 0 1
Table Auger 201
Cut-Off Strip 202
Replacement of Feathering Fingers 202
Auger Flight Extensions, 20-22-25-30′ Tables 203
Reversing 203
7 7 Transmission 2 0 4
PowerFlow Table, Knife Drive and Table Auger 204
Slip Clutch for Table Auger 204
7 8 PowerFlow table 2 0 5
Inspection and Running-In of PowerFlow Belts 205
Adjustment of Belts 205
Front Scrapers 206
Rear Scrapers and Adjustment of Bearing Housings 206
Table Bottom 206
C?aning 207
7 9 Crop Lifters 2 0 7
Using Crop Lifters 207
7 10 Vertical Knives, Rape Auger and Straw Dividers 2 0 8
Vertical Knife 208
Mounting of Vertical Knife 208
Rape Auger 208
Torpedo Divider and Straw Divider Bow 209
Fitting the Straw Dividers 209
Adjustment of Torpedo Divider 209
7 11 Fixed Table Auger Fingers 2 10
Using Fixed Table Auger Fingers 210
7 12 High Table Sides 210
7 13 Main crop elevator 2 1 1
Crop Elevator Chain 211
Transmission for Table 211
Stone Trap 211
Initial Adjustment of Cutting Height Indication 212
8 Operation of Machine and Cutting Table 213
8 1 Safety Precautions 2 1 5
8 2 Operation of Table 2 16
Table Height and Table Automatic Control 216
Cutting Height Control 217
Field Pressure Control 217
Preset Cutting Height 218
Auto Level Table 218
Table Engagement – Emergency Stop 219
SlipClutch 219
8 3 Threshing Unit Transmission 2 2 0
Threshing Unit Engagement 220
Cylinder Variator 220
Turning Tool forC ylinder 221
8 4 Concave Setting, Electrically Adjustable 2 2 2
Operation of Concave 222
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2 5
Contents
6
Concave Setting 222
8 5 Threshing 2 2 4
Concave Filler Plates 224
Straw Walkers 224
Rear Beater Curtain 225
8 6 Straw Chopper and Spreader Hood 2 26
Straw chopper 226
Adjustment of Spreader Hood 227
Counter Knives and Cross Bar 228
Replacement of Knives 229
8 7 Fanning Mill and Sieves 2 3 0
Fanning Mill 23 0
Shaker shoe 23 0
Shaker Shoe with Electrical Sieves 231
Manual Adjustment of Sieves 231
Cleaning of Sieves and Main Grain Pan 232
Cleaning the Sieves 232
Shaker Shoe Light 233
Special Sieves 234
8 8 Internal Grain Transport 2 3 5
Auger Housing/Elevators 235
Returns thresher 235
Tank filling auger 236
Grain Tank 236
Unloading Auger 238
Unloading Auger Clutch 238
Unloading Tube 239
8 9 Rotary Separator 2 4 0
Changing Rotor Revolutions 240
Concave Setting 240
8 10 Straw hood 2 4 1
Alarm switch for straw hood blocked 241
Blockage in straw hood 241
Light in straw hood 241
8 11 Chaff Spreader 2 4 2
Setting 242
8 12 Maize Threshing 2 4 3
Attachment of Maize Header 243
Area Measuring 243
Main crop elevator 244
Concave/Cylinder/Stone Trap 244
Concave/Initial Settings 244
Threshing cylinder 244
Rotary Separator 245
Shaker shoe 245
Machine with Electrical Sieves 245
Straw walkers 245
Bottom Auger Cover Plate 246
Scrapers 246
Rear Beater Curtain 246
Straw chopper 246
8 13 Suggested Harvest Settings 2 4 7
8 14 Threshing 2 4 8
9 Transmissions 249
9 1 Safety Precautions 2 5 1
9 2 Adjustment of Transmissions 2 5 2
General 252
Threshing Unit Clutch 252
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2
Contents
Hydrostatic Transmission 252
9 3 Transmissions 2 5 3
Rear beater 253
Main Crop Elevator and Table 253
Straw chopper 253
Threshing cylinder 254
Unloading Auger 254
Shaker Shoe and Chaff Spreader Counter Drive, and Straw Walker Drive 255
Filling and Returns System Countershaft 256
Returns Elevator and Returns Thresher 256
Tank Filling Elevator and Tank Filling Auger 257
Dust aspirator 257
Rotary screen 25 8
Fanning Mill 25 9
Rotary Separator 25 9
Alternator and Fan 25 9
Climate control 26 0
9 4 Transmission Diagram, Left-Hand Side 26 2
9 5 Transmission Diagram, Right-Hand Side 26 4
10 Hydraulics 267
10 1 Safety Precautions 269
10 2 Hydraulic System, Standard Combine 27 0
Hydrostatic Transmission 270
10 3 Hydraulic System, Four-Wheel Drive 27 1
Hydrostatic Transmission 271
10 4 Oil Change 27 2
Draining Oil 272
Refilling Oil 272
10 5 Filter Change 27 3
Return Oil Filter 273
Storage of Hydraulic System 273
10 6 Auxiliary Hydraulics 27 4
Functions and Auxiliary Hydraulics 274
Reel Adjustment Fore/Aft – Up/down 274
10 7 Hydraulics Diagram, Standard Combine 27 6
10 8 Hydraulics Diagram, Auto Level Combine 27 8
10 9 Hydraulics Diagram for Chaff Spreader 28 0
11 Maintenance 281
11 1 Safety Precautions 28 3
11 2 Undercarriage 28 5
Wheel nut torques 285
11 3 Tyre Pressure 286
11 4 Lubrication chart 28 8
Daily/ 10 Hours ( Red) 288
50 hours (blue) 288
100 hours (yellow) 288
200 hours (white) 289
1 1 4 1 Lubrication chart 290
1 1 4 2 Lubrication Chart, Auto Level Combine 292
11 5 Lubricants and Operating Fluids 29 3
11 6 Maintenance Required 29 4
11 7 Gear Oil Change 296
Gearbox 296
Final drives 296
11 8 Climate control 29 7
Operator’s Manual for CHALLENGER 654 B -658 B Combine Series- EN_D3161100M2 7
Contents
8
Diagram for Climate Control System 297
Maintenance 297
11 9 Cleaning and Off-Season Storage 29 8
C?aning 298
Off-season storage 299
Storage of Engine, Fuel System and Hydraulic System 3 00
Periodical Start-Up 3 00
Removal of Main Crop Elevator 3 01
Removal of Elevator Chains 3 01
After Off-Season Storage 3 01
11 10 Adjustment of Brakes 3 0 2
Adjustment of Foot Brakes, Disc Brakes 3 02
Adjustment of Parking Brake 3 02
11 11 Dealer Servicing Schedule 3 0 3
1 2 Electrical system  309
12 1 Safety Precautions 3 11
12 2 Electrical System 3 12
Charging System 3 12
Electric Boxes and Main Switch 3 12
12 3 External 12V connectors 3 13
12 4 Electro-Hydraulic System 3 1 5
Hydraulic safety 3 15
12 5 Key to Signatures for Wiring Harness 3 16
Wire Codes 3 16
Component Codes 3 16
12 6 Position of Connectors in Electric Box 3 17
12 7 Fuses and Relays, Electric Box and Cab 3 18
12 8 Key to symbols 3 2 0
12 9 Diagrams survey 3 2 1
12 10 Fuses, Alphabetical 3 2 2
12 11 Fuse Ratings 3 2 3
12 12 Components 3 2 4
12 13 Diagrams 3 3 0
1 3 Specifications 341
13 1 Dimensions and Specifications 3 4 1
1 4 I ndex 347

CHALLENGER EU HARVESTING 654B 658B + AUTO LEVEL + ROTARY SEPARATOR OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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