Challenger EU Hay Equipment 2370 Ultra HD Large Square Baler CE Operator’s Manual 700742103B

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Challenger EU Hay Equipment 2370 Ultra HD Large Square Baler CE Operator’s Manual 700742103B – PDF DOWNLOAD

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Challenger EU Hay Equipment 2370 Ultra HD Large Square Baler CE Operator’s Manual 700742103B – PDF DOWNLOAD

A word to the operator :

It is your responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember you are the key to safety. Good safety practices not only protect you, but also the people around you. Study the content in this manual and make the content a working part of your safety program.

• Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all remember – safety is your responsibility. You can prevent serious injury or death. This safety section is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine.
• This section also suggests possible ways of dealing with these situations. This section is not a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment.

This manual:

• This manual covers general safety practices for this machine. The operator manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.
• The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger EU Hay Equipment 2370 Ultra HD Large Square Baler CE Operator’s Manual 700742103B – PDF DOWNLOAD

1 Safety 11
1 1 Introduction 13
1 1 1 Safety symbol 1 3
1 1 2 Safety messages 1 3
1 1 3 Information messages 1 3
1 1 4 Safety signs 1 3
1 1 5 A word to the operator 1 4
1 1 6 This manual 1 5
1 1 6 1 Operator manual storage 1 5
1 2 Operation 16
1 2 1 General information 1 6
1 2 2 Prepare for operation 17
1 2 3 Personal protective equipment 17
1 2 4 Seat instructions 18
1 2 5 Shield and guards 18
1 2 6 Exhaust warning 19
1 2 7 Flying debris 19
1 2 8 Handrails 19
1 2 9 Agricultural chemicals 19
1 3 Travel on public roads 21
1 4 Maintenance 23
1 4 1 General maintenance information 2 3
1 4 2 Fire prevention and first aid 2 5
1 4 3 High pressure leaks 2 6
1 4 4 Tire safety 2 6
1 4 5 Replacement parts 27
1 5 Safety and information signs 28
1 5 37 Parking brake 39
2 Introduction 41
2 1 Introduction 43
2 1 1 Units of measurement 4 3
2 1 2 Replacement parts 4 3
2 1 3 Intended use 4 3
2 1 4 Proper disposal of waste 4 3
2 2 Machine identification 44
2 2 1 Location of the serial number plates and the statutory plates – if necessary 4 4
2 2 2 Serial number description 4 5
2 3 Machine components 47
2 3 1 Outside view – left side 47
2 3 2 Outside view – right side 48
2 3 3 Inner view – left side 49
2 3 4 Inner view – right side 50
2 3 5 Description of operation 50
2 4 Knotters 51
2 4 1 Double knotter system 51
2 4 2 Knotter operation 51
3 Operation 55
3 1 Checklists 59
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3 1 1 Daily checklist 5 9
3 1 2 Inspection after the first hour of operation 5 9
3 2 High quality hay 60
3 2 1 Crop preparation 6 0
3 2 2 Crop moisture 6 0
3 2 3 High quality hay baling 6 1
3 2 4 Dry hay bale storage 6 1
3 3 Brakes and locks 62
3 3 1 Flywheel brake 6 2
3 3 2 Knotter/needle lockout 6 3
3 3 3 Stuffer latch 6 3
3 3 4 Pickup lockout valve 6 3
3 4 Connect to the tractor 64
3 4 1 Hitch component identification 6 4
3 4 2 Set the tongue height 6 4
3 4 3 Tractor setup dimensions with an 80 mm (3 15 in) ball hitch, a CE spherical ball
hitch, or a 5 0 mm (2 in) ring hitch 6 5
3 4 4 Connect a 5 0 mm (2 in) ring hitch to the tractor 6 5
3 4 5 Connect an 80 mm (3 15 in) ball hitch to the tractor 6 6
3 4 6 Operate a manual jack installed on the tongue 6 6
3 4 7 Operate a hydraulic jack installed on the tongue 6 7
3 4 8 Install the safety transport chain 6 8
3 4 9 Constant velocity implement driveline, if equipped 6 8
3 4 9 1 Connect a quick disconnect yoke to a power take-off (PTO) 6 8
3 4 9 2 Check the constant velocity implement driveline for correct length 70
3 4 10 Implement driveline, if equipped 71
3 4 10 1 Connect a quick disconnect yoke to a power take-off 71
3 4 10 2 Adjust the pedestal gearbox 73
3 5 Electrical, hydraulic, and brake connections 74
3 5 1 Connect the machine road lamp harness plug 74
3 5 2 Connect the control harness plug 74
3 5 3 Connect the machine hydraulic hoses to the tractor 74
3 5 4 Connect the machine brake hoses to the tractor 76
3 6 Baler operation 77
3 6 1 General terminal information 77
3 6 2 Prepare to bale 77
3 6 3 Plunger position indication 77
3 6 4 Start the machine 78
3 6 4 1 Determine the location and travel direction of the plunger 78
3 6 4 2 The plunger is on a retraction stroke 80
3 6 4 3 The plunger is on a compression stroke 81
3 6 4 4 The machine does not start after four times with the bale chamber
pressure released 81
3 6 5 Make the first bale 82
3 6 6 Make bales 82
3 6 7 Stop the machine 83
3 6 8 Stuffer cycle 83
3 7 Work screens 85
3 7 1 Drive arrows 85
3 7 2 Flakes per bale 86
3 7 3 Bale density cylinder pressure 86
3 7 4 Strokes per flake 87
3 7 5 User specified items 87
3 7 6 Indicator and quick jump icons 89
3 8 Plunger load 91
3 8 1 Information used to set the plunger load 9 2
3 8 2 Control the bale density cylinders manually 9 3
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3 8 3 Set the plunger load target 93
3 9 Bale length 94
3 9 1 Set the bale length 94
3 9 2 Tie a bale manually 94
3 9 3 Set the bale length to zero 94
3 10 Machine settings 96
3 10 1 Knotter lubrication 96
3 10 2 Speed source 96
3 10 3 Chain lubrication, optional 97
3 10 4 Set the moisture alarm 97
3 10 5 Audible indicator setting 98
3 10 6 Lamp settings screen 99
3 10 7 Machine options 99
3 10 8 Twine alarm settings 10 0
3 10 9 Two terminal setup 10 0
3 11 Service screens 101
3 11 1 Machine information 10 1
3 11 2 Switch position 10 1
3 11 3 Current measurements 10 2
3 11 4 Voltage measurements 10 3
3 11 5 Frequency measurements 10 3
3 11 6 Life time counter 10 4
3 1 2 Errors 105
3 12 1 Visual alarm descriptions 10 5
3 12 2 Active errors 10 5
3 12 3 Stored errors 10 6
3 13 Work records 107
3 14 Calibrations 109
3 14 1 Calibrate the bale length 10 9
3 14 2 Calibrate the needle home position 110
3 14 3 Calibrate the plunger position 111
3 14 4 Calibrate the density door position 112
3 15 Lamps 114
3 15 1 Field lamp locations 114
3 15 2 Control screen and control switch for the field lamps 114
3 15 3 Beacon lamps 115
3 15 4 Flashers and marker lamps 116
3 16 Pickup and windguard 117
3 16 1 Pickup height 117
3 16 2 Adjust the pickup wheels 117
3 16 3 Adjust the pickup flotation 118
3 16 4 Adjust the windguard height 118
3 17 Knotter and needles 120
3 17 1 Monitoring flags 12 0
3 17 2 Correct the problem of missing knots 12 1
3 18 Roller bale chute 122
3 18 1 Lower the roller bale chute 12 2
3 18 2 Lift the roller bale chute 12 2
3 19 Tandem axle steering lock 124
3 19 1 Tandem axle steering lock indication 12 5
3 20 Prepare to road the machine or move the machine on a trailer 126
3 21 Lifting and tie down 12a
3 2 1 1 Lift and move a machine correctly 128
3 2 1 2 Lift points 128
3 2 1 3 Tie down points 128
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3 22 Twine 130
3 2 2 1 Install twine balls 13 0
3 2 2 2 Set the twine use counter to zero 13 0
3 2 2 3 Thread the left twine box 13 1
3 2 2 4 Thread the right twine box 13 2
3 2 2 5 Thread the needles 13 4
3 2 2 6 Thread the knotters 13 5
3 2 2 7 Thread and tie the needle and the knotter twines 13 5
3 23 Removing a bale from the bale chamber 137
3 2 3 1 Release the bale chamber pressure to remove a bale 13 7
3 2 3 2 Remove a bale with the ejector 13 7
3 2 3 3 High moisture bales 13 9
3 24 Air brake pressure release 140
3 25 Disconnect the tractor 141
4 Maintenance 143
4 1 Service schedule 145
4 2 General maintenance information 149
4 2 1 Maintenance safety 14 9
4 2 2 Front step 14 9
4 2 2 1 Lower the front step 14 9
4 2 2 2 Lift the front step 14 9
4 2 3 Ladder and handrails 15 0
4 2 4 Sealed bearings 15 0
4 2 5 Electrical sy stem general information 15 0
4 2 6 Hy draulic sy stem general information 15 0
4 2 7 Jack points 15 0
4 2 8 Open the twine boxes 15 1
4 2 9 Close the twine boxes 15 1
4 3 Lubrication points 154
4 3 1 Driveline lubrication and maintenance 15 4
4 3 1 1 Driveline chains 15 5
4 3 1 2 Remove and install the implement driveline shields 156
4 3 2 Lubrication points 156
4 4 Main Gearbox 161
4 4 1 Do a main gearbox oil level check 16 1
4 4 2 Change the main gearbox oil 16 1
4 5 Pedestal gearbox 163
4 5 1 Do a pedestal gearbox oil level check 16 3
4 5 2 Change the pedestal gearbox oil 16 3
4 6 Hy draulic sy stem 165
4 6 1 Do a hy draulic oil level check 16 5
4 6 2 Change the hy draulic oil and filter 16 5
4 7 Shearbolts 167
4 7 1 Replace the stuffer/knotter shearbolt 16 7
4 7 2 Shearbolt specifications 168
4 8 Knotter lubrication pump 169
4 8 1 Prime the knotter lubrication lines 16 9
4 9 Chain lubrication pump, optional 171
4 10 Fly wheel brake 172
4 10 1 Examine the fly wheel brake adjustment 172
4 10 2 Adjust the fly wheel brake 172
4 11 Slip clutches 174
4 11 1 Automatic reset clutch 174
4 11 2 Main drive slip clutch adjustment 174
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4 11 3 Packer slip clutch adjustment 174
4 11 4 Pickup slip clutch adjustment 175
4 12 Drive chains 176
4 12 1 Roller chain maintenance 176
4 12 2 Chain lubrication 176
4 12 3 Adjust the packer chain 176
4 12 4 Adjust the packer chain support rails 177
4 12 5 Adjust the stuffer/knotter/needle chain 178
4 12 6 Adjust the pickup chains on the right side 179
4 12 7 Adjust the pickup chain on the left side 179
4 13 Stuffer 180
4 13 1 Adjust the stuffer sensor door 18 0
4 13 2 Adjust the stuffer clutch 18 3
4 13 3 Adjust the stuffer brake 18 5
4 13 4 Stuffer chute adjustment 18 7
4 14 Time the baler 188
4 15 Plunger 190
4 15 1 Plunger inspection 190
4 15 2 Adjust the plunger knives 190
4 15 3 Examine the top and the side hay dogs 19 1
4 15 4 Examine the stationary hay dogs 19 1
4 16 Knotter system maintenance 192
4 16 1 Magnet to hold parts 192
4 16 2 Twine tension 192
4 16 3 Billhook and billhook cam 194
4 16 4 Adjust the billhook and the billhook cam 195
4 16 5 Replace a billhook 195
4 16 6 Replace a twine knife 198
4 16 7 Adjust the stripper arm 2 0 0
4 16 8 Twine disc operation 2 0 1
4 16 9 Time the twine disc 2 0 2
4 16 10 Adjust the twine holder 2 0 3
4 16 11 Knotter service parts 2 0 3
4 17 Needle maintenance 204
4 17 1 lnstall a needle 2 0 4
4 17 2 Center a needle 2 0 4
4 17 3 Needle actuating rod length 2 0 5
4 17 4 Examine the needle penetration 2 0 5
4 17 5 Adjust the needle penetration – all needles 2 0 6
4 17 6 Adjust the needle penetration for one needle 2 0 6
4 17 7 Adjust the needle roller height 2 0 7
4 17 8 Adjust the needle lateral load 2 08
4 17 9 Adjust the twine fingers 2 08
4 17 10 Adjust the tucker arms 2 10
4 17 11 Adjust the knotter/needle brake 2 11
4 17 12 Inspect the knotter/needle inner cam lobe 2 12
4 18 Adjust the needle protection linkage 213
4 19 Sensors and switches, positions and specifications 215
4 20 Tires, wheels, and axles 217
4 2 0 1 Tire pressure 2 17
4 2 0 2 Wheel hardware 2 17
4 2 0 3 Axle hardware 2 17
4 21 Hitch 219
4 2 1 1 Examine and adjust the hitch ball 2 19
4 22 Brakes 220
4 2 2 1 Procedure to examine the brakes 2 2 0
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4 2 2 2 Inspect the brake lining 2 2 0
4 2 2 3 Inspect the park brake sy stem 2 2 0
4 2 2 4 Examine an air brake sy stem 2 2 0
4 2 2 5 Clean an air brake filter 2 2 1
4 2 2 6 Bleed the hydraulic brake sy stem 2 2 1
4 2 2 7 Examine a hydraulic brake sy stem 2 2 1
4 2 2 8 Drain condensation from an air tank 2 2 2
4 23 Prepare for storage 223
4 24 Prepare for a new season 224
5 Troubleshooting 227
5 1 Shearbolt troubleshooting 229
5 2 Main drive train troubleshooting 232
5 3 Main gearbox troubleshooting 233
5 4 Feed sy stem troubleshooting 234
5 5 Stuffer troubleshooting 236
5 6 Knotter/needle clutch troubleshooting 238
5 7 Tying troubleshooting 239
5 8 Needle troubleshooting 247
5 9 Bale shape troubleshooting 248
5 10 Knotter blower troubleshooting 249
5 11 Knotter lubrication sy stem troubleshooting 250
5 1 2 Hy draulic sy stem troubleshooting 251
5 1 3 Alarm troubleshooting 254
5 1 4 Ejector troubleshooting 256
5 1 5 Brake troubleshooting 257
5 1 6 Electronic troubleshooting 258
6 Specification 261
6 1 Specifications 263
6 1 1 Dimensions and weights 26 3
6 1 2 Drive sy stem specifications 26 3
6 1 3 Shearbolt specifications 26 4
6 1 4 Hy draulic specifications 26 4
6 1 5 Pickup specifications 26 4
6 1 6 Packer specifications 26 5
6 1 7 Stuffer specifications 26 5
6 1 8 Plunger specifications 26 5
6 1 9 Twine specifications 2 6 6
6 1 10 Knotter and needle specifications 2 6 6
6 1 11 Bale chamber tension specifications 2 6 6
6 1 12 Ejector specifications 2 6 6
6 1 13 Roller bale chute specifications 2 6 7
6 1 14 Lamp specifications 2 6 7
6 1 15 Lubricants and capacities 2 6 7
6 1 16 Tire specifications 268
6 1 17 Brake specifications 268
6 1 18 Maximum speed 268
6 1 19 Tractor requirements 268
6 1 2 0 Noise level 2 6 9
7 Accessories 271
7 1 Accessories 273
7 1 1 Implement driveline (IDL) 2 7 3
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7 1 2 C10 0 0 Terminal kit 2 7 3
7 1 3 Power adapter plug 2 7 3
7 1 4 Shearbolts and lock nuts 2 7 3
7 1 5 Service parts kits 2 7 3
7 1 6 ASABE ty pe ball hitch 274
7 1 7 Ball hitch bushing 274
7 1 8 ISO ty pe hitches 274
8 Assembly 275
8 1 Assembly 277
8 1 1 Examine the machine before assembly 277
8 1 2 Machine assembly 277
8 1 2 1 Remove the shipping bracket 277
8 1 2 2 Install the pickup wheels 278
8 1 2 3 Lift the handrails 279
8 1 2 4 Install the monitor flags 28 0
8 1 2 5 Install the beacon lamps 28 1
8 1 2 6 Speed decal, if required 28 2
8 1 2 7 Install the implement driveline 28 2
8 1 2 8 Install an optional constant velocity driveline 28 4
8 1 3 Assemble the tandem axle 288
8 1 4 Connect the tractor 288
8 1 5 Set up the knotter lubrication sy stem 288
8 1 6 Make the final adjustments 28 9
8 2 Checklists 290
8 2 1 Pre- delivery checklist 2 90
8 2 2 Delivery checklist 2 90
9 Index 291
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CHALLENGER EU HAY EQUIPMENT 2370 ULTRA HD LARGE SQUARE BALER CE OPERATOR’S MANUAL 700742103B:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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