Challenger EU Hay Equipment 9195 9196 Rotary Disc Header with Roll Conditioner Operator Manual 700741022B

Description

Challenger EU Hay Equipment 9195 9196 Rotary Disc Header with Roll Conditioner Operator Manual 700741022B – PDF DOWNLOAD

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DESCRIPTION:

Challenger EU Hay Equipment 9195 9196 Rotary Disc Header with Roll Conditioner Operator Manual 700741022B – PDF DOWNLOAD

A word to the operator :

It is your responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember you are the key to safety. Good safety practices not only protect you, but also the people around you. Study the content in this manual and make the content a working part of your safety program.

• Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all remember – safety is your responsibility. You can prevent serious injury or death. This safety section is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine.
• This section also suggests possible ways of dealing with these situations. This section is not a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment.

This manual:

This manual covers general safety practices for this machine. The operator manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use. The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger EU Hay Equipment 9195 9196 Rotary Disc Header with Roll Conditioner Operator Manual 700741022B – PDF DOWNLOAD

1 Safety 7
1 1 Introduction 9
1 1 1 Safety alert symbol 9
1 1 2 Safety messages 9
1 1 3 Informational messages 9
1 1 4 Safety signs 1 O
1 1 5 A word to the operator 10
1 1 6 This manual 1 1
1 2 Operation 12
1 2 1 Prepare for operation 1 2
1 2 2 General information 1 2
1 2 3 Personal protective equipment 1 3
1 2 4 Seat instructions 1 3
1 2 5 Shield and guards 1 4
1 2 6 Exhaust warning 1 5
1 2 7 Flying debris 1 5
1 2 8 Handrails 1 6
1 2 9 Agricultural chemicals 1 6
1 3 Travel on public roads 17
1 4 Maintenance 19
1 4 1 General maintenance information 1 9
1 4 2 Fire prevention and first aid 20
1 4 3 High pressure leaks 2 1
1 4 4 Accumulator safety 2 2
1 4 5 Replacement parts 2 3
1 5 Cylinder stops (if equipped) 24
1 5 1 Early production tractors 2 4
1 5 2 Late production tractors 2 4
1 6 Safety and informational signs 25
2 Introduction 31
2 1 Introduction 33
2 1 1 Units of measurement 33
2 1 2 Replacement parts 33
2 1 3 Intended use 33
2 1 4 Proper disposal of waste 33
2 2 Machine identification 34
2 2 1 Serial number plate 34
2 2 2 Serial number description 34
2 3 Description 36
2 3 1 Cutterbed 36
2 3 2 Hay conditioner 36
2 3 3 Swath board 37
2 3 4 Forming shields 37
2 3 5 Component location 37
2 3 6 Component access 37
2 4 Early or late production windrower tractors 39
9795 /9796 rotary disc header with roll conditioner
700747022 B Rev
Table of contents
3 Operation 40
3 1 Checklists 42
3 1 1 Daily checklist 4 2
3 1 2 Before each season checklist 4 2
3 1 3 End of season checklist 4 2
3 2 Connecting the tractor – late production tractors 43
3 2 1 Connecting the lift arms 4 3
3 2 2 Connecting the center link 4 4
3 2 3 Connecting the hydraulic hoses and electrical harness 4 5
3 2 4 Installing the forming shields 4 6
3 2 5 Preparing the header for operation 4 6
3 3 Disconnecting the tractor – late production tractors 47
3 3 1 Releasing the flotation pressure 4 7
3 3 2 Releasing the tension on the hay conditioner rolls 4 7
3 3 3 Removing the forming shields 4 8
3 3 4 Disconnecting the electrical harness 4 8
3 3 5 Disconnecting the hydraulic hoses 4 9
3 3 6 Disconnecting the center link 4 9
3 3 7 Disconnecting the lift arms 50
3 4 Connecting the tractor – early production tractors 51
3 4 1 Releasing the flotation pressure 51
3 4 2 Connecting the lift arms 52
3 4 3 Connecting the center link 53
3 4 4 Connecting the hydraulic hoses 54
3 4 5 Connecting the electrical harness 55
3 4 6 Installing the forming shields 55
3 4 7 Programming the monitor 55
3 4 8 Preparing the header for operation 56
3 5 Disconnecting the tractor – early production tractors 58
3 5 1 Releasing the flotation pressure 58
3 5 2 Releasing the tension on the hay conditioner rolls 58
3 5 3 Removing the forming shields 59
3 5 4 Disconnecting the electrical harness 59
3 5 5 Disconnecting the hydraulic hoses 60
3 5 6 Disconnecting the center link 60
3 5 7 Disconnecting the lift arms 6 1
3 6 Field operation 62
3 6 1 Crop conditioning 6 2
3 6 2 Cutoff quality and windrow formation 6 2
3 6 3 Ground speed 6 2
3 6 4 Hay drying time 6 2
3 6 5 Engaging the header 6 3
3 6 6 Unplugging the header 6 3
3 6 7 Header speed 6 4
3 6 8 Header lift 6 4
3 6 9 Header flotation 6 5
3 6 10 Header height 6 5
3 6 1 1 Adjusting the skid shoes or the gauge rollers 6 6
3 6 1 2 Header angle 6 6
3 7 Hay conditioner adjustments 68
3 7 1 Hay conditioner 6 8
3 7 2 Hay conditioner roll spacing 6 8
3 7 3 Hay conditioner spacing indicator 6 9
3 7 4 Adjusting the hay conditioner roll timing 70
3 7 5 Hay conditioner roll pressure 70
9795 /9796 rotary disc header with roll conditioner
700741022 B Rev
Table of contents
3 8 Swathboard 72
3 8 1 Adjusting the swathboard 7 2
3 9 Forming shield adjustments 73
3 9 1 Adjusting the windrow forming shields 7 3
3 9 2 Adjusting the deflector 7 3
3 9 3 Adjusting the windrow forming deck height 7 3
4 Maintenance 75
4 1 Service schedule 77
4 2 Lubrication details 79
4 2 1 During lubrication 7 9
4 2 2 Grease fittings 7 9
4 2 3 Cutterbed drive gearboxes 8 2
4 2 4 Hay conditioner gearcases 8 4
4 2 5 Cutterbed 8 6
4 2 6 Lubricating the motor shaft splines 8 9
4 3 Replacing a bearing 90
4 4 Sensors 91
4 4 1 Electrical sensor location 9 1
4 4 2 Adjusting the electrical sensors 9 2
4 5 Cutterbed inspection 93
4 6 Knives 94
4 6 1 Knife wedging under disc 9 4
4 6 2 Knife inspection 9 4
4 6 3 Disc rotation 9 4
4 6 4 Replacing a knife 9 5
4 6 5 Knife types 9 6
4 6 6 Knife hardware inspection 9 7
4 7 Discs 99
4 7 1 Disc maintenance 9 9
4 7 2 Replacing a disc 9 9
4 7 3 Lifters 100
4 7 4 Replacing the lifters 100
4 8 Adjusting the auger strippers 101
4 9 Belts 102
4 9 1 Belt maintenance 102
4 9 2 Adjusting the hay conditioner belt 102
4 9 3 Replacing the hay conditioner belt 102
4 9 4 Adjusting the center cage belt 103
4 9 5 Replacing the center cage belt 104
4 10 Hydraulic schematics 106
4 10 1 Hydraulic schematic – single conditioner 106
4 10 2 Hydraulic schematic – double conditioner 106
5 Troubleshooting 108
5 1 Header troubleshooting 11o
5 2 Cutterbed troubleshooting 112
5 3 Hay conditioner troubleshooting 114
5 4 Crop conditioning and windrow formation 115
5 5 Cutoff quality 116
6 Specifications 118
6 1 Specifications 120
9795 /9796 rotary disc header with roll conditioner
700747022 B Rev
Table of contents
6 1 1 Dimensions and weights 12 0
6 1 2 Header specifications 12 0
6 1 3 Cutterbed specifications 12 0
6 1 4 Maximum roading speed 12 1
6 1 5 Hay conditioner specifications 12 1
6 1 6 Lubrication specifications 12 2
7 Accessories 1 23
7 1 Accessories and options 1 2 5
7 1 1 Knife types 12 5
7 1 2 Electric swath board actuator 12 6
7 1 3 Gauge rollers 12 6
7 1 4 Filler pan 12 7
7 1 5 Quick coupler kit 12 7
7 1 6 Dual to single hydraulic drive kit 12 7
7 1 7 Header balance weights 12 8
8 Assembly 1 2 9
8 1 General information 1 31
8 1 1 Shipping damage and missing parts 13 1
8 1 2 Safety precautions 13 1
8 2 Assembly 1 32
8 2 1 Checking the cutterbed lubricant in shipping position 13 2
8 2 2 Preparing the header for assembly 13 2
8 2 3 Installing the lift arms 13 4
8 2 4 Assembling the forming shields 13 4
8 2 5 Installing the center link 13 6
8 2 6 Installing the curtain magnets 13 6
8 2 7 Installing the warning lamp 13 7
8 2 8 Installing the cutterbed breather 13 7
8 2 9 Finishing the assembly 13 8
8 2 10 Checking the cutterbed lubricant 13 8
8 3 Checklists 1 40
8 3 1 Pre-delivery checklist 14 0
8 3 2 Delivery checklist 14 0
10 Index 14 1

CHALLENGER EU HAY EQUIPMENT 9195 9196 ROTARY DISC HEADER WITH ROLL CONDITIONER OPERATOR MANUAL 700741022B:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V