Challenger EU Hay Equipment 9295 9296 Rotary Disc Header Operator’s Manual – PDF DOWNLOAD

Description

Challenger EU Hay Equipment 9295 9296 Rotary Disc Header Operator’s Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Challenger EU Hay Equipment 9295 9296 Rotary Disc Header Operator’s Manual – PDF DOWNLOAD

A word to the operator :

It is your responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember you are the key to safety. Good safety practices not only protect you, but also the people around you. Study the content in this manual and make the content a working part of your safety program.

• Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all remember – safety is your responsibility. You can prevent serious injury or death. This safety section is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine.
• This section also suggests possible ways of dealing with these situations. This section is not a replacement for other safety practices featured in other sections of this manual. Personal injury or death may result if these precautions are not followed. Learn how to operate the machine and how to use the controls properly.
• Do not let anyone operate the machine without instruction and training. For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment.

This manual:

• This manual covers general safety practices for this machine. The operator manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.
• The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.

TABLE OF CONTENTS:

Challenger EU Hay Equipment 9295 9296 Rotary Disc Header Operator’s Manual – PDF DOWNLOAD

1 Safety 7
1 1 Introduction 9
1 1 1 Safety symbol 9
1 1 2 Safety messages 9
1 1 3 Information messages 9
1 1 4 Safety signs 9
1 1 5 A word to the operator 10
1 1 6 This manual 1 1
1 2 Operation 12
1 2 1 Prepare for operation 1 2
1 2 2 General information 1 2
1 2 3 Personal protective equipment 1 3
1 2 4 Seat instructions 1 3
1 2 5 Shield and guards 1 4
1 2 6 Exhaust warning 1 4
1 2 7 Flying debris 1 5
1 2 8 Handrails 1 5
1 2 9 Agricultural chemicals 1 5
1 3 Travel on public roads 16
1 4 Maintenance 17
1 4 1 General maintenance information 1 7
1 4 2 Fire prevention and first aid 1 8
1 4 3 High pressure leaks 19
1 4 4 Accumulator safety 20
1 4 5 Replacement parts 20
1 5 Safety and informational signs 21
1 5 1 Safety and informational signs 2 1
1 5 2 Operators manual 2 3
1 5 3 Explosion hazard 2 3
1 5 4 Shear hazard 2 4
1 5 5 Shear hazard 2 4
1 5 6 Crush hazard 2 4
1 5 7 Flying objects hazard 2 4
1 5 8 Entanglement hazard 2 5
2 Introduction 27
2 1 Introduction 29
2 1 1 Units of measurement 29
2 1 2 Replacement parts 29
2 1 3 Intended use 29
2 1 4 Proper disposal of waste 29
2 2 Machine identification 30
2 2 1 Serial number plate 30
2 2 2 Serial number description 30
2 3 Description 32
2 3 1 Cutterbed 32
2 3 2 Hay conditioner 32
2 3 3 Swathboard 33
2 3 4 Forming shields 33
2 3 5 Component location 33
2 3 6 Component access 33
Rotary Disc Header
7007507028
Table of contents
3 Operation 35
3 1 Checklists 37
3 1 1 Daily checklist 37
3 1 2 Before each season checklist 37
3 1 3 End of season checklist 37
3 2 Connect the tractor 38
3 2 1 Connect the lift arms 38
3 2 2 Connect the center link 38
3 2 3 Connect the hydraulic and electrical connections 39
3 2 4 Install the forming shields 40
3 2 5 Prepare the header for operation 40
3 3 Disconnect the tractor 41
3 3 1 Release the flotation pressure 4 1
3 3 2 Remove the forming shields 4 1
3 3 3 Disconnect the electrical harness 4 1
3 3 4 Disconnect the hydraulic hoses 4 2
3 3 5 Disconnect the center link 4 2
3 3 6 Disconnect the lift arms 4 3
3 4 Field operation 44
3 4 1 Crop conditioning 4 4
3 4 2 Cutoff quality and windrow formation 4 4
3 4 3 Ground speed 4 4
3 4 4 Hay drying time 4 4
3 4 5 Engage the header 4 5
3 4 6 Unplug unwanted material from the header 4 5
3 4 7 Header speed 4 6
3 4 8 Header lift 4 6
3 4 9 Header flotation 4 6
3 4 10 Header height 47
3 4 1 1 Adjust the skid shoes or the gauge rollers 47
3 4 1 2 Header angle 47
3 5 Hay conditioner adjustments 49
3 5 1 Hay conditioner 49
3 5 2 Hay conditioner roll spacing 49
3 5 3 Adjust the hay conditioner roll spacing 49
3 5 4 Hay conditioner spacing indicator 50
3 5 4 1 Adjust the spacing indicator – double conditioner 50
3 5 4 2 Adjust the spacing indicator – single conditioner 50
3 5 5 Hay conditioner roll timing adjustment 5 1
3 5 5 1 Adjust the hay conditioner roll timing 5 1
3 5 6 Hay conditioner roll pressure 5 1
3 5 7 Adjust the hay conditioner roll pressure 5 2
3 6 Swathboard 53
3 6 1 Adjust the swathboard 5 3
3 7 Forming shield adjustments 54
3 7 1 Adjust the windrow forming shields 5 4
3 7 2 Adjust the deflector 5 4
3 7 3 Adjust the windrow forming deck height 5 4
4 Maintenance 57
4 1 Service schedule 59
4 2 Lubrication details 61
4 2 1 Inspection during lubrication 61
4 2 2 Grease fittings 61
4 2 3 Cutterbed drive gearboxes 64
Rotary Disc Header
7007507028
Table of contents
4 2 3 1 Gearcase plug location 6 4
4 2 3 2 Examine the gearbox oil level 6 4
4 2 3 3 Change the gearbox oil 6 5
4 2 4 Hay conditioner gearcases 6 6
4 2 4 1 Plug location – hay conditioner gearcases 6 6
4 2 4 2 Check the gearcase oil level 6 7
4 2 4 3 Change the gearcase oil 6 8
4 2 5 Cutterbed 6 8
4 2 5 1 Cutterbed oil level 6 8
4 2 5 2 Change the cutterbed oil 6 9
4 3 Replace a bearing 71
4 4 Sensors 72
4 4 1 Electrical sensor location 72
4 4 2 Adjust the electrical sensors 72
4 5 Cutterbed inspection 73
4 6 Knives 74
4 6 1 Knife wedging under disc 74
4 6 2 Knife inspection 74
4 6 3 Disc rotation 75
4 6 4 Replace a knife 75
4 6 4 1 Cutterbed bolt torque 76
4 6 5 Knife type 76
4 6 6 Knife hardware inspection 76
4 7 Discs 78
4 7 1 Disc maintenance 78
4 7 2 Replace a disc 78
4 7 2 1 Cutterbed bolt torque 79
4 7 3 Lifters 79
4 7 4 Replace the lifters 79
4 8 Adjust the auger strippers 80
4 9 Belts 81
4 9 1 Belt maintenance 8 1
4 9 2 Adjust the hay conditioner belt 8 1
4 9 3 Replace the hay conditioner belt 8 1
4 9 4 Adjust the center cage belt 8 3
4 9 5 Replace the center cage belt 8 3
5 Troubleshooting 85
5 1 Header troubleshooting 87
5 2 Cutterbed troubleshooting 88
5 3 Hay conditioner troubleshooting 90
5 4 Crop conditioning and windrow formation 91
5 5 Cutoff quality 92
6 Specifications 95
6 1 Specifications 97
6 1 1 Dimensions and weights 97
6 1 2 Header specifications 97
6 1 3 Cutterbed specifications 97
6 1 4 Cutterbed bolt torque 97
6 1 5 Maximum reading speed 9 8
6 1 6 Hay conditioner specifications 9 8
6 1 7 Lubrication specifications 9 8
7 Accessories 101
Rotary Disc Header
7007507028
Table of contents
7 1 Accessories and options 103
7 1 1 Electric swath board actuator 103
7 1 2 Gauge rollers 1 03
7 1 3 Filler pan 1 03
7 1 4 Quick coupler kit 104
8 Assembly 10 5
8 1 General information 107
8 1 1 Shipping damage and missing parts 1 07
8 1 2 Safety precautions 1 07
8 2 Assembly 108
8 2 1 Examine the cutterbed lubricant in shipping position 1 08
8 2 2 Prepare the header for assembly 1 08
8 2 3 Install the lift arms 1 1 0
8 2 4 Assemble the forming shields 1 1 0
8 2 5 Install the curtain magnets 1 1 2
8 2 6 Install the warning lamp 1 1 3
8 2 7 Finish the assembly 1 1 3
8 2 8 Check the cutterbed lubricant 1 1 3
8 3 Checklists 115
8 3 1 Pre-delivery checklist 1 1 5
8 3 2 Delivery checklist 1 1 5
9 Index 117

CHALLENGER EU HAY EQUIPMENT 9295 9296 ROTARY DISC HEADER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V