Challenger MT755E MT765E MT775E Rubber Track Tractor Operator Manual

Description

Challenger EU Tractor MT755E MT765E MT775E Rubber Track Operator Manual 582731D1D – PDF DOWNLOAD

CHALLENGER EU TRACTOR MT755E MT765E MT775E RUBBER TRACK OPERATOR MANUAL 582731D1D:

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Challenger EU Tractor MT755E MT765E MT775E Rubber Track Operator Manual 582731D1D – PDF DOWNLOAD

Size : 54.1 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU MT755E MT765E MT775E Rubber Track Tractor Tier 4
Date: 2018
Number of Pages: 368 Pages
Serial Number: AGCC07X5XGXXX1001 and Later
Part Number: 582731D1D

DESCRIPTION:

Challenger EU Tractor MT755E MT765E MT775E Rubber Track Operator Manual 582731D1D – PDF DOWNLOAD

• This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand, as used in the operator manual, is determined Ьу facing the direction that the machine travels when in use.
• Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because of possible production changes, each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

Important safety information :

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, ог repair. Know dangerous situations before ап injury occurs. А person must Ье alert to possible dangers. This person must also have the necessary training, skills and tools to do these operations correctly.Incorrect operation, lubrication, maintenance ог repair of this product сап Ье dangerous and сап result in injury ог death.

• Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine. The product and this manual give safety precautions and warnings. Bodily injury ог death сап occur to you ог to other persons if all warnings аге not heeded. Not every possible circumstance that сап involve а potential danger сап Ье anticipated.
• The warnings in this publication and оп the product аге, thus, not all inclusive. If а tool ог procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone. Ап operator must make sure the product will not Ье dangerous ог damaged Ьу the operation, lubrication, maintenance ог repair procedures selected. Information, specifications, and illustrations in this publication come from information available at the time of publication production.
• Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job. AGCO dealers have the most current information available.

TABLE OF CONTENTS:

Challenger EU Tractor MT755E MT765E MT775E Rubber Track Operator Manual 582731D1D – PDF DOWNLOAD

1 Safety 13
1 1 Safety signs 15
1 1 1 Operator Manual 15
1 1 2 Safety symbol 15
1 1 3 Safety messages 15
1 1 4 Information messages 15
1 1 5 Safety signs 1 6
1 1 6 Important safety information 1 6
1 1 7 General hazard information 1 7
1 1 8 Pressurized air 18
1 1 9 Asbestos information 18
1 1 10 Electrical storm injury prevention 18
1 1 1 1 Mount and dismount the machine 18
1 1 1 2 Before you start the engine 1 9
1 1 1 3 Start the engine 1 9
1 1 1 4 Before operation 1 9
1 1 15 Procedures for operation 1 9
1 1 1 6 Park the machine 20
1 1 1 7 Operator station 20
1 1 18 Cut and crush prevention 21
1 1 1 9 Rollover protective structure 21
1 1 20 Burn prevention 22
1 1 21 Coolant 22
1 1 22 Oils 22
1 1 23 High pressure lines 22
1 1 24 Fluid penetration 23
1 1 25 Batteries 23
1 1 26 Exhaust fumes 24
1 1 27 Noise prevention 25
1 1 28 Fire and explosion prevention 25
1 1 29 Fire extinguisher 26
1 1 30 Public road transportation 26
1 2 Safety signs and labels 27
1 3 Engine safety signs 28
1 3 1 Informational – cab air conditioning 29
1 3 2 Explosion hazard 29
1 3 3 Belt routing 29
1 3 4 Engine oil filter 29
1 3 5 Separator filter 30
1 3 6 Fuel filter 30
1 3 7 Hot pressurized liquid hazard 30
1 3 8 Hot surface 30
1 3 9 High pressure hazard 3 1
1 3 10 Entanglement 3 1
1 3 1 1 Entanglement 3 1
1 3 1 2 Run over hazard 3 2
1 3 1 3 Fuel filter 3 2
1 3 1 4 Separator filter 3 2
1 3 15 Informational – engine air cleaner 3 2
1 3 1 6 Engine oil filter 3 3
1 3 1 7 Engine oil sign 3 3
1 4 Chassis safety signs 34
Rubber Track Tractor
582731010
Table of contents
1 4 1 Engine cover support crush hazard 3 5
1 4 2 Lift point 3 5
1 4 3 T ie down 3 5
1 4 4 Radiation hazard 3 5
1 4 5 Fall off hazard 3 6
1 4 6 Operators manual 3 6
1 4 7 Torque 3 6
1 4 8 Ultra low sulfur diesel fuel 3 6
1 4 9 Pinch hazard 3 7
1 4 10 Rear rollover 3 7
1 4 11 Crush warning 3 7
1 4 1 2 Power take off 3 7
1 4 1 3 Transmission oil fill 3 8
1 4 1 4 Torque 3 8
1 4 1 5 Torque 3 8
1 4 1 6 No step 3 8
1 5 Cab safety signs 39
1 5 1 Run-over hazard 4 0
1 5 2 Roll-over hazard 4 0
1 5 3 Bystander notification 4 0
1 5 4 Operators manual 4 0
1 5 5 Park brake 4 1
1 5 6 Installation date 4 1
1 5 7 Alternate exit 4 1
1 6 Hydraulic safety signs 42
1 6 1 Explosion injection hazard 4 3
1 6 2 High pressure hazard 4 3
1 6 3 High pressure fluid 4 4
1 6 4 Pressurized fluid 4 4
1 6 5 Hydraulic couplers 4 4
1 6 6 Hydraulic oil filter 4 4
1 6 7 Oil level 4 5
1 7 Electrical safety signs 46
1 7 1 Fuse / relays 4 7
1 7 2 Rear terminal mini fuse relay 4 7
1 7 3 Electrical hazard 4 7
1 7 4 Battery explosion 4 7
1 7 5 1 2 volt 4 8
1 7 6 Electrical ground 4 8
1 7 7 Wire access 4 8
1 7 8 Battery shut off 4 8
2 Introduction 49
2 1 Machine identification information 51
2 2 Serial number definition 53
2 3 Intended use 55
2 4 Proper disposal of waste 56
2 5 Pre-Delivery 57
2 5 1 Pre-delivery checklist 5 7
2 6 Emissions warranty 58
2 6 1 United States and Canada emission control warranty statement 5 8
2 6 2 California emission control warranty statement 6 1
3 Operation 65
3 1 General inspection 69
3 1 1 Walk-around inspection 6 9
Rubber Track Tractor
582731010
Table of contents
3 2 Start the engine 71
3 2 1 Pre-start checks 7 1
3 2 2 Start the engine 7 1
3 2 3 Start the engine in normal conditions 7 1
3 2 4 Engine starting with jumper cables 7 2
3 3 Engine start switch 73
3 4 Monitor mounting bar 74
3 5 Lamp switches 75
3 5 1 Multifunction light switch on the steering column 7 5
3 5 2 Extremity lamps 7 6
3 5 3 Interior lamps 7 6
3 5 4 Courtesy lamp 7 6
3 5 5 Cab switches 7 7
3 5 6 Exterior courtesy lamps 7 8
3 5 7 Lighting shutdown delay 7 8
3 5 8 Rotating beacon 7 9
3 5 9 Backlighting for switches in the cab 7 9
3 6 Dash panel 80
3 7 Steering wheel 83
3 7 1 Horn 8 3
3 7 2 Steering wheel tilt lever 8 3
3 8 Mirrors 84
3 8 1 Inside rear view mirror 8 4
3 8 2 Outside rear view mirrors 8 4
3 9 Radio 85
3 9 1 Steering wheel controls 8 5
3 9 2 Blue tooth microphone 8 5
3 10 Windows 86
3 10 1 Window sun screen 8 6
3 10 2 Open the rear window 8 6
3 10 3 Rear window as an alternate exit 8 6
3 10 4 Exit the cab in an emergency 8 6
3 11 Storage and literature compartments 88
3 1 2 Operator seat 89
3 1 2 1 Armrest adjustment 8 9
3 1 2 2 Standard operator seat 8 9
3 1 2 3 Heated and ventilated seats 9 1
3 1 2 4 Deluxe heated – vented seat 9 2
3 1 2 5 Instructor seat 9 3
3 1 2 6 Seat belts 9 4
3 1 2 7 Operator presence functionality 9 4
3 1 3 Exterior tool box 95
3 1 4 Heating and air conditioning controls 96
3 1 4 1 Automatic temperature controls 9 6
3 1 4 2 Manual temperature control system 9 7
3 1 5 Vent locations 98
3 1 6 Machine management center 99
3 16 1 Terminal 9 9
3 16 2 Machine management center version information 10 0
3 16 3 Set the measurement units 10 0
3 16 4 Set the language 10 2
3 1 6 5 Set the decimal display 10 3
3 1 6 6 Set the time and date 10 3
3 16 7 Terminal settings 10 4
3 1 6 8 Applications 10 6
Rubber Track Tractor
582731010
Table of contents
3 1 6 9 Select an auxiliary input 10 7
3 16 10 View the screens 10 8
3 1 6 11 Engine 10 8
3 1 6 1 2 Transmission 110
3 1 6 1 3 Hydraulic 111
3 1 6 1 4 Powertrain protection software (PPS) 11 2
3 1 6 1 5 Measure INST (instantaneous) 11 2
3 1 6 1 6 Measures – field 11 3
3 1 6 1 7 Measures – fuel 11 4
3 1 6 1 8 Memory 11 4
3 16 19 Power management 1 1 7
3 1 6 20 Tractor settings 1 1 8
3 16 21 Slip alarm 119
3 1 6 22 ISO 1 1 7 8 3 Class 3 1 21
3 1 6 23 Service intervals 1 22
3 16 24 Headland management 1 26
3 16 25 Headland management icon identification 1 29
3 16 26 DT C (diagnostic trouble codes) stored or active 1 3 1
3 1 6 27 Track tension 1 3 2
3 16 28 3-point linkage 1 3 3
3 1 6 29 Slip calibration 1 3 5
3 1 6 3 0 Steering calibration 1 3 7
3 1 6 3 1 Inching pedal calibration 1 3 9
3 1 6 3 2 Radar calibration 1 4 0
3 1 6 3 3 Enable the video camera – software version 3 2 and before 1 4 2
3 17 Air system operation 143
3 17 1 Air trailer brake couplers 1 4 3
3 17 2 Air hose connection 1 4 4
3 18 Machine control 145
3 18 1 Throttle control 1 4 5
3 1 8 2 Decelerator – if equipped 1 4 5
3 1 8 3 Power management 1 4 5
3 18 4 Brake control 1 4 6
3 1 8 5 Service brakes 1 4 6
3 1 8 6 Hydraulic trailer brake if equipped 1 4 7
3 1 8 7 Park brake 1 4 7
3 1 8 8 Manual parking brake handle 1 4 8
3 19 Overweight protection strategy (OWPS) 149
3 20 Inching pedal control 150
3 2 1 Transmission 151
3 21 1 Transmission control 1 5 1
3 21 2 Machine ground speeds 1 5 1
3 21 3 Ground speeds for creeper transmission 1 5 2
3 21 4 Creeper gear 1 5 2
3 21 5 Transmission control lever 1 5 3
3 21 6 Transmission shifting diagram 1 5 4
3 21 7 Preselect a gear before you move 1 5 4
3 21 8 Use of the inching clutch control 1 5 4
3 21 9 Operate the shuttle shift 1 5 4
3 21 10 Speed match 1 5 5
3 22 Hydraulic controls 156
3 22 1 Hydraulic control valve operation 1 5 6
3 22 2 Roading lockout switch for the hydraulic control levers 1 5 8
3 23 General hydraulic connections 159
3 23 1 Connect hoses to the quick couplers 1 5 9
3 23 2 Disconnect hoses from the quick couplers 1 6 0
3 23 3 Hydraulic flow management 1 6 0
Rubber Track Tractor
582731010
Table of contents
3 23 4 Hydraulic motors 1 6 0
3 23 5 Selection of hydraulic motors 1 6 0
3 23 6 Single acting cylinders 1 6 1
3 23 7 Connect a double acting cylinder 1 6 1
3 23 8 Connect hydraulic motors to the control valves 1 6 1
3 23 9 Connect the hydraulic motor with the flow control valve 1 6 2
3 23 10 Connect a grain cart with an auger motor 1 6 2
3 23 11 Semi – mounted vacuum planter with the lift assist wheels 1 6 4
3 23 1 2 Connect the vacuum planter 1 6 4
3 23 1 3 Connect the air seeder or the grain drill 1 6 5
3 23 1 4 Connect the auxiliary implement controls 1 6 7
3 23 1 5 Connect the spray system pump 1 6 7
3 23 1 6 Connect a hydraulic motor to power beyond 1 6 7
3 23 1 7 Hydraulic power beyond 1 6 8
3 23 1 8 Connect the auxiliary implement control valve with load sense 1 6 8
3 23 19 Connect the auxiliary implement control valve without load sense 1 6 9
3 24 Electrical system 170
3 24 1 Radar unit 1 7 0
3 24 2 Radar connector 1 7 0
3 24 3 Battery disconnect switch 1 7 1
3 24 4 Single pole connectors 1 7 1
3 24 5 Auxiliary power switch 1 7 1
3 24 6 Trailer connector 1 7 2
3 24 7 Put the implement cable into the cab 1 7 2
3 24 8 ISO 1 1 7 8 3 connector 1 7 2
3 25 3-point linkage 174
3 25 1 Console controls 1 7 4
3 25 2 3-point linkage 1 7 4
3 25 3 Adjust the 3-point linkage control lever 1 7 4
3 25 4 Raise/lower switch for the 3-point linkage 1 7 5
3 25 5 External 3-point linkage switch 1 7 5
3 25 6 Roading the machine with an implement 1 7 6
3 25 7 Level the implement 1 7 6
3 25 8 Adjust the draft arm 1 7 6
3 25 9 Adjust the top link 1 7 7
3 25 10 Replace the rubber stops on the wide swing drawbar 1 7 8
3 25 11 Replace the wear plates and the rubber stops on the standard drawbar 1 7 8
3 25 1 2 Lift linkages and quick hitch 1 7 9
3 25 1 3 Setting the 3-point linkage side sway 1 8 0
3 26 Capture the steerable 3-point linkage 182
3 27 3-point hitch lift assist 183
3 28 Connect the implements 184
3 28 1 Connect the implements to the 3-point hitch 1 8 4
3 28 2 Connect the implements to the quick hitch 1 8 4
3 29 Disconnect the implements 185
3 29 1 3-point hitch implements 1 8 5
3 29 2 Quick Hitch implements 1 8 5
3 30 Drawbar 186
3 3 0 1 Wide swing drawbar 1 8 7
3 3 0 2 Adjust the wide swing drawbar support 1 8 7
3 3 0 3 Safety chain 1 8 8
3 3 0 4 Category three pin with adapter plate for category four drawbar 1 8 8
3 3 0 5 Connect category four drawbar implements 1 8 8
3 3 0 6 Connect the category three drawbar implements 19 0
3 3 0 7 Connect the drawbar implements 19 0
3 3 1 Power take off (PTO) 192
3 3 1 1 Operate the power take-off 19 2
Rubber Track Tractor
582731010
Table of contents
3 3 1 2 Power take-off shaft 19 2
3 3 1 3 Connect the power take-off implements 19 3
3 32 Towing and transportation 194
3 3 2 1 Roading the machine 19 4
3 3 2 2 Operate on the road with a 3-point linkage mounted implement 19 5
3 3 2 3 High speed road operation 19 5
3 3 2 4 Basic towing 19 6
3 3 2 5 Tow a stuck machine 19 6
3 3 2 6 Tow a machine with a dead engine 19 6
3 3 2 7 Accumulator without pressure 19 7
3 3 2 8 Transport the machine 19 8
3 33 Performance recommendations 199
3 3 3 1 Machine performance 19 9
3 34 Tracks 2 0 0
3 3 4 1 Track selection 20 0
3 3 4 2 Low profile tracks 20 0
3 3 4 3 General ag tracks 20 0
3 3 4 4 Extreme application tracks 20 0
3 3 4 5 Width of track 20 1
3 35 Machine ballasting 202
3 3 5 1 Levels of ballast 20 3
3 3 5 2 Add weights 20 3
3 3 5 3 Maximum machine weight 20 4
3 36 Weights 206
3 3 6 1 Install the front weights 20 7
3 3 6 2 Combinations of idler weights 20 7
3 3 6 3 Install auxiliary idler weight 20 9
3 37 Mobil track system (MT S) 211
3 37 1 Mobil track system 211
3 37 2 Turn performance 21 2
3 38 Moldboard plough applications 214
3 3 8 1 Moldboard plough applications 21 4
3 3 8 2 Rollover ploughs 21 5
4 Maintenance 217
4 1 Lubricant viscosities and refill capacities 219
4 1 1 Lubricant viscosities for ambient temperatures 219
4 1 2 Lubricant viscosities 219
4 1 3 Refill capacities 219
4 2 Service intervals 221
4 2 1 Maintenance chart 221
4 2 2 Maintenance schedule 222
4 3 Fuse panel 224
4 3 1 Main fuse panel 224
4 3 2 Fuse block one 225
4 3 3 Fuse block two 226
4 3 4 Fuse relay block one 227
4 3 5 Fuse relay block two 228
4 3 6 Relay and fuse panel for chassis 228
4 3 7 Main fuse 229
4 4 Engine 230
4 4 1 Open the engine cover 23 0
4 4 2 Replace the engine air filter 23 0
4 4 3 Change the prefilter and the fuel filters 23 1
4 4 4 Fill the fuel system 23 2
4 4 5 Do a check of the engine oil level 23 3
Rubber Track Tractor
582731010
Table of contents
4 4 6 Change the engine oil and oil filter 234
4 4 6 1 Inspect the used filters 235
4 4 7 Engine oil sample port 236
4 4 8 Engine belts 236
4 4 9 Engine temperature 236
4 4 10 How to recognize an engine with hydraulic lash adjusters 237
4 5 Engine belts removal and installation 238
4 5 1 Remove the main serpentine belt 238
4 5 2 Install the main serpentine belt 24 0
4 5 3 Remove the water pump belt 24 2
4 5 4 Install the water pump belt 24 5
4 6 Fuel system 246
4 6 1 Fuel cap 24 6
4 6 2 Fill the fuel system 24 6
4 6 3 Fuel tank water and sediment drain 24 7
4 6 4 Fuel water separator 24 8
4 6 5 Prime the fuel system 24 8
4 6 6 Drain the fuel tank 24 9
4 6 7 Change the prefilter and the fuel filters 24 9
4 7 Selective catalytic reduction (SCR) System 251
4 7 1 Supply module 251
4 7 2 Diesel exhaust fluid (DEF) tank 252
4 7 3 DEF heater circuit fuse 253
4 7 4 DEF storage and shelf life 253
4 8 Cooling system 254
4 8 1 Clean the cooling cores 254
4 8 2 Water valve shutoff 254
4 8 3 Do a check of the engine coolant level 255
4 8 4 Drain the engine coolant 255
4 8 5 Cooling system additives 256
4 8 6 Coolant sample 256
4 8 7 Replace the water temperature thermostat 257
4 9 Flush and refill the cooling system 258
4 9 1 Coolant system fluid 258
4 9 2 Flush the cooling system 258
4 9 3 Refill the cooling system 259
4 10 Hydraulics – do a check and change the system oil 260
4 10 1 Do a check of the hydraulic system oil 26 0
4 10 2 Change the hydraulic system oil 26 1
4 11 Hydraulic filters 263
4 11 1 Replace the transmission and steering filter 26 3
4 11 2 Replace the implement filters 26 3
4 11 3 Replace the implement case drain filter 26 3
4 11 4 Replace the steering pump case drain filter 26 4
4 11 5 Remove the suction screen 26 5
4 11 6 Replace the transmission oil 26 5
4 1 2 Cab filtration 268
4 12 1 Primary fresh air filter 26 8
4 12 2 Remove the primary air filter 26 8
4 12 3 Filter maintenance 26 8
4 12 4 Clean the filter 26 9
4 12 5 Install the primary air filter 26 9
4 12 6 Remove the recirculation filter 26 9
4 12 7 Install the recirculation filter 270
4 1 3 Undercarriage (Mobil trac) system 271
4 13 1 Do a check of the oil level for the drive wheel hubs 271
Rubber Track Tractor
582731010
Table of contents
4 1 3 2 Change the drive wheel hub oil 271
4 1 3 3 Do a check of the oil level for the idler wheel and the mid roller wheel hubs 272
4 1 3 4 Change the oil on the idler and the mid roller wheel hub 272
4 1 3 5 Track and undercarriage inspection 272
4 1 3 6 Adjust the gauge spacing 273
4 1 3 7 Measure the gauge spacing 279
4 1 4 Detension the tracks 282
4 1 4 1 Release the pressure between the nipple and the filler valve 28 3
4 1 5 Tension the tracks 284
4 1 5 1 Add tension to the tracks 28 4
4 1 6 Replace the track 287
4 1 7 Track alignment 289
4 1 7 1 Track alignment 28 9
4 1 7 2 Check the alignment 28 9
4 1 7 3 Adjust the alignment 28 9
4 1 7 4 Adjust the alignment – more procedures 29 0
4 1 8 Battery removal and installation 292
4 1 8 1 Remove the batteries 29 2
4 1 8 2 Install the batteries 29 4
4 1 9 Maintenance access 297
4 1 9 1 Remove the guards 29 7
4 1 9 2 Remove the engine fan guards 29 8
4 20 Prepare for the cold season 299
4 20 1 Cold season 29 9
4 20 2 Cold start 29 9
5 Troubleshooting 301
5 1 Heating and air conditioning troubleshooting 303
5 1 1 Retrieve diagnostic information from the automatic temperature control unit 30 3
5 2 Electrical system troubleshooting 306
5 3 Brake troubleshooting 307
5 4 Engine troubleshooting 309
5 4 1 Low diesel exhaust fluid (DEF) level 31 4
5 5 Hydraulic troubleshooting 31 5
5 6 3- point linkage troubleshooting 31 7
5 7 Transmission troubleshooting 31 9
5 8 Steering system troubleshooting 321
5 9 Auto-Guide troubleshooting 326
5 9 1 Auto-Guide ready indicator is not on 326
5 9 2 Auto-Guide ready indicator is on 327
5 9 3 Auto-Guide de-activates during operation 327
5 10 Machine Error Codes 329
5 1 0 1 Engine error codes 329
5 1 0 2 Transmission error codes 331
5 1 0 3 Armrest ECM error codes 336
5 1 0 4 Auxiliary valve one ECM error codes 34 0
5 1 0 5 Auxiliary valve two ECM error codes 34 1
5 1 0 6 Auxiliary valve three ECM error codes 34 1
5 1 0 7 Auxiliary valve four ECM error codes 34 2
5 1 0 8 Auxiliary valve five ECM error codes 34 2
5 1 0 9 Auxiliary valve six ECM error codes 34 3
5 1 0 1 0 Front lighting ECM error codes 34 3
5 1 0 1 1 Roof lighting ECM error codes 34 4
5 1 0 1 2 Rear lighting ECM error codes 34 4
Rubber Track Tractor
582731010
Table of contents
6 Specifications 347
6 1 E n g i n e specifications 349
6 2 Torq u e specifications 350
6 2 1 Constant torque hose clamps 3 5 0
6 3 Gen era l d i m ensions 351
6 3 1 Rear view dimensions 3 5 2
6 4 S h i p p i n g weig hts 354
6 5 Mach i n e specifications – MT700 E 356
6 6 Mach i n e com ponents 359
6 7 Noise vibratio n l evel 360
7 I n d ex 361

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V