Challenger MT400D Series MT 455D MT 465D MT 485D MT 495D Operator Instruction Manual 7060595M1

Description

Challenger MT400D Series MT 455D MT 465D MT 485D MT 495D AutoPower IV – AutoPower VI Operator Instruction Manual 7060595M1 – PDF DOWNLOAD

CHALLENGER MT400D SERIES MT 455D MT 465D MT 485D MT 495D OPERATOR INSTRUCTION MANUAL 7060595M1:

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Challenger MT400D Series MT 455D MT 465D MT 485D MT 495D AutoPower IV – AutoPower VI Operator Instruction Manual 7060595M1 – PDF DOWNLOAD

Size : 31.4 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU MT455D MT465D MT485D MT495D Tractor Autopower IV
Date: 2013
Number of Pages: 206 Pages
Part Number: 7060595M1

DESCRIPTION:

Challenger MT400D Series MT 455D MT 465D MT 485D MT 495D AutoPower IV – AutoPower VI Operator Instruction Manual 7060595M1 – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own a Challenger tractor; people who appreciate quality. We are proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully.

• The pages that follow contain vital information on your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to be completely satisfied. Please leave this Operator’s Manual in the tractor if resold.
• The subsequent owner will need the information it contains. All information and specifications in this manual are up to date at the time of publication. However, our ongoing policy to improve our products obliges us to reserve the right to make alterations at any time without notice.
• Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted on your tractor. This Operator’s Manual complies with Directive 2010/52 EC.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• It may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT400D Series MT 455D MT 465D MT 485D MT 495D AutoPower IV – AutoPower VI Operator Instruction Manual 7060595M1 – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 11
1 1 Introduction 13
1 1 1 Introduction – Safety instructions 13
1 2 Safety – Symbols and terms 15
1 2 1 Safety – Symbols and terms 15
1 3 Safety signs and instructions 16
1 3 1 Checking and replacing the safety signs and instructions 16
1 3 2 Presentation and location of the safety signs and instructions 17
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Getting into and out of the cab 24
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 27
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Checks to be carried out after start-up 31
1 7 Specific safety instructions for using the tractor 32
1 7 1 General instructions 32
1 7 2 Protection of persons other than the operator 33
1 7 3 Overturning 33
1 7 4 Tractor towing 36
1 7 5 Road use 36
1 7 6 Power take-off 37
1 7 7 Implements 38
1 7 8 Front-end loader 41
1 8 Specific safety instructions for servicing the tractor 42
1 8 1 Pollution warning to observe when servicing the tractor 42
1 8 2 General instructions 42
1 8 3 Handling instructions 43
1 8 4 Special instructions for cleaning the tractor 45
1 9 Protective structures 46
1 9 1 Protective structures: use and accreditation 46
1 9 2 Cab or ROPS {depending on model) 46
1 9 3 Seat belt 46
1 9 4 Instructor seat 47
1 10 Warranty 48
1 10 1 General 48
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 48
1 10 3 Warranty procedure 48
1 10 4 Procedure to follow if changing region 48
1 10 5 Servicing during and after the warranty period 49
1 10 6 California emission control warranty statement 49
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1 10 7 California emission reduction control warranty for the United States and
Canada 52
2 Maintenance 57
2 1 Service guide 59
2 1 1 Service guide 59
2 2 Cab 63
2 2 1 Air-conditioning system: Condenser 63
2 2 2 Air-conditioning system: Checking the air conditioning system 63
2 2 3 Cab air filter 63
2 2 4 Cab attachment 64
2 2 5 Windshield washer 65
2 3 Engine 66
2 3 1 Recommended products 66
2 3 2 Fuel 66
2 3 3 Biodiesel fuel 68
2 3 4 AdBlue™ or DEF 69
2 3 5 SisuDiesel 4-cylinder engine 70
2 3 6 Engine oil level check 70
2 3 7 Draining the engine oil 71
2 3 8 Replacing the engine oil filter 71
2 3 9 Replacing the urea filter 72
2 3 10 Fuel system: Fuel prefilter 73
2 3 11 Fuel system: Fuel filter 74
2 3 12 Checking and cleaning the fuel cooler 74
2 3 13 Fuel system: water separator prefilter 74
2 3 14 Fuel system: bleeding 75
2 3 15 Fuel system: Fuel injection pump, regulator and injectors 76
2 3 16 Fuel system: Fuel tank 76
2 3 17 Fuel system: e3 SCR Technology engine injection 76
2 3 18 Air filter 77
2 3 19 Cooling system 78
2 3 20 Checking the fan/alternator/air conditioning Poly-V belt 79
2 3 21 Replacing the fan/alternator/air conditioning belts 80
2 4 Transmission 82
2 4 1 Recommended products 82
2 4 2 Checking the transmission oil level 82
2 4 3 Draining the transmission oil 83
2 4 4 Filtering the Open Center hydraulic system 87
2 4 5 Filtering the Closed Center hydraulic system 88
2 4 6 Filtering the transmission system 88
2 4 7 Transmission breather 89
2 4 8 High-pressure 15 micron filtering 89
2 4 9 PowerShuttle 90
2 4 10 25-micron circuit closer filtering 91
2 4 11 Checking and cleaning the transmission oil cooler 91
2 4 12 Lubricating the rear wheel bearings 92
2 4 13 Lubricating the rear PTO shaft 92
2 5 Brakes 93
2 5 1 Recommended products 93
2 5 2 Checking the regulator filter 93
2 5 3 Bleeding the brake system 93
2 5 4 Compressed air system protection 95
2 6 Front power take-off 96
2 6 1 Recommended products 96
2 6 2 Draining oil 96
2 6 3 Lubricating the front PTO shaft 96
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2 7 Front axle and steering 97
2 7 1 Recommended products 97
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 97
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 97
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 98
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 98
2 7 6 Four-wheel drive front axle: lubrication 99
2 8 Linkage 102
2 8 1 Recommended products 102
2 8 2 Three-point linkage lubrication 102
2 8 3 Front linkage: lubrication 102
2 8 4 Ball hitch: lubrication 104
2 9 Electrical equipment 105
2 9 1 Batteries 105
2 9 2 Alternator 105
2 9 3 Power socket (ASAE) 105
2 9 4 Adjusting the headlights 107
2 9 5 Fuse box description 107
2 9 6 Additional fuses 117
2 9 7 Battery isolator 117
2 10 Pressure washing 119
2 10 1 Pressure washing 119
2 11 Storing your tractor 120
2 11 1 Storing your tractor 120
2 11 2 Storing Ad Blue™ or DEF 120
2 12 Faults and solutions 121
2 12 1 General table of faults 121
2 12 2 Indicator light panel 123
2 12 3 Indication of faults 129
2 12 4 Instrument panel error codes 130
2 12 5 SisuDiesel Tier 4i engine error codes 132
2 12 6 Transmission error codes for AutoPower IV/AutoPower VI 146
2 12 7 PTO error codes for AutoPower IV/AutoPower VI 149
2 12 8 Suspended front axle error codes 150
2 12 9 Error codes for linkage without multifunction armrest 150
2 12 10 Error codes for linkage with multifunction armrest 151
2 12 11 Suspended cab error codes 152
2 12 12 Arm rest error codes 152
2 12 13 Hydraulic valve error codes 153
2 12 14 Air conditioning error codes 153
3 Technical specifications 157
3 1 General specifications 159
3 1 1 Model MT455D AutoPower IV 159
3 1 2 Model MT465D AutoPower IV 160
3 1 3 Model MT485D AutoPower IV 161
3 1 4 Model MT465D AutoPower VI 162
3 1 5 Model MT475D AutoPower VI 163
3 1 6 Model MT485D AutoPower VI 163
3 1 7 Model MT495D AutoPower VI 164
3 2 Cab 166
3 2 1 Noise levels (dB(A)) at operator’s ears 166
3 2 2 Level of vibration felt through the seat 166
3 3 Engine 167
3 3 1 Engine specifications 167
3 3 2 Fuel system and air filter 168
3 3 3 Fuel 169
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Table of contents
3 3 4 COOLING 169
3 3 5 Tightening torques 169
3 4 Transmission 170
3 4 1 Forward speed with AutoPower IV transmission, 40 km/h (25 mile/h) and
18 4R38 tires 170
3 4 2 Forward speed with Dyna-4 transmission, 40 km/h (25 mile/h) and 20 8R38
tires 171
3 4 3 Forward speed with AutoPower VI ECO transmission, 40 km/h (25 mile/h)
and 20 8R38 tires 173
3 4 4 Forward speed with AutoPower VI transmission, 50 km/h (31 mile/h) and
20 8R38 tires 176
3 4 5 Gearbox 178
3 4 6 Gearbox 179
3 4 7 Final drives 179
3 4 8 Rear differential lock 179
3 5 Auxiliary hydraulics 180
3 5 1 Hydraulic system 180
3 6 Linkage 181
3 6 1 Rear linkage 181
3 7 Brakes 182
3 7 1 Brake technical specifications 182
3 8 Front axle and steering 183
3 8 1 Four-wheel drive front axle 183
3 8 2 Steering 183
3 9 Power take-off 184
3 9 1 Specifications 184
3 9 2 Tightening torques 184
3 10 Electrical equipment 185
3 10 1 Electrical equipment technical specifications 185
3 11 Wheels and tires 186
3 11 1 Rim 186
3 11 2 Tires 186
3 11 3 Tightening torques 186
3 12 Capacities and dimensions 187
3 12 1 Capacities 187
3 12 2 Dimensions and weights 187
3 12 3 Attachment points: AutoPower IV/AutoPower VI models without front
linkage 190
3 12 4 Attachment points: AutoPower IV/AutoPower VI models with front linkage 191
4 Accessories 193
4 1 Cab 195
4 1 1 Cab accessories 195
4 2 Engine 196
4 2 1 Engine accessories 196
4 3 Front axle and steering 197
4 3 1 Front axle and steering accessories 197
4 4 Power take-off 198
4 4 1 Power take-off accessories 198
4 5 Linkage 199
4 5 1 Linkage accessories 199
4 6 Auxiliary hydraulics 200
4 6 1 Auxiliary hydraulics accessories 200
4 7 Wheels and tires 201
4 7 1 Wheels and tires accessories 201
5 Appendix 203
5 1 Conversion table 205
5 1 1 Conversion table 205
MT400D AutoPower

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V