Challenger MT400E Series MT 455E MT 465E MT 475E MT 485E MT 495E AutoPower IV – AutoPower VI Operator’s Manual

Description

Challenger MT400E Series MT 455E MT 465E MT 475E MT 485E MT 495E AutoPower IV – AutoPower VI Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger MT400E Series MT 455E MT 465E MT 475E MT 485E MT 495E AutoPower IV – AutoPower VI Operator’s Manual – PDF DOWNLOAD

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT400E Series MT 455E MT 465E MT 475E MT 485E MT 495E AutoPower IV – AutoPower VI Operator’s Manual – PDF DOWNLOAD

1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 1 3
1 2 Your tractor identification details 15
1 2 1 Your tractor identification details 1 5
2 Safety instructions and safety points – Warranty 17
2 1 lntroduction 19
2 1 1 lntroduction – Safety instructions 1 9
2 2 Safety – Symbols and terms 21
2 2 1 Safety- Symbols and terms 2 1
2 3 Safety decals and instructions 22
2 3 1 Checking and replacing the safety decals and instructions 2 2
2 3 2 Presentation and location of the safety decals and instructions 2 3
2 4 General safety instructions 28
2 4 1 Awareness of the safety instructions and symbols 2 8
2 4 2 Operator familiarity in the use of the tractor 2 8
2 4 3 Filling the fuel tank 2 9
2 4 4 Mounting and dismounting the operator’s seat 2 9
2 4 5 Mandatory procedure before dismounting the tractor 30
2 5 Special safety instructions for preparing the tractor for use 31
2 5 1 Protective clothing 31
2 5 2 Activated carbon filter information 31
2 5 3 Safety devices and items 34
2 5 4 Checking the tractor 34
2 6 Specific safety instructions for starting the tractor 36
2 6 1 Protection of persons other than the operator 36
2 6 2 Start up safely 36
2 6 3 Starting the tractor with jump start cables 37
2 6 4 Checks to be carried out after start-up 38
2 7 Specific safety instructions for using the tractor 39
2 7 1 General instructions 39
2 7 2 Protection of persons other than the operator 4 0
2 7 3 Overturning 4 0
2 7 4 Tractor towing 4 3
2 7 5 Regulatory data on maximum permitted trailed weights 4 3
2 7 6 Road use 4 8
2 7 7 Parking brake 50
2 7 8 Power take-off 50
2 7 9 lmplements 51
2 7 1 0 Front-end loader 53
2 8 Specific safety instructions for servicing the tractor 54
2 8 1 Pollution warning to observe when servicing the tractor 54
2 8 2 General instructions 54
2 8 3 Handling instructions 55
2 8 4 Special instructions for cleaning the tractor 57
2 9 Protective structures 58
2 9 1 Protective structures – Use and accreditation 58
2 9 2 Cab 58
2 9 3 Seat belt 58
MT400E – Maintenance
ACT001901A
Tab/e of contents
2 9 4 lnstructor seat 5 9
2 10 Warranty 60
2 10 1 General 6 0
2 10 2 Pre-delivery inspection and commissioning on the user’s premises 6 0
2 10 3 Warranty procedure 6 0
2 10 4 Procedure to follow if changing region 6 0
2 10 5 Servicing during and after the warranty period 6 1
2 10 6 California emission control warranty statement 6 1
2 10 7 Emission reduction warranty statement for the United States and Canada 6 4
3 Maintenance 69
3 1 Service Guide 73
3 1 1 Service Guide 73
3 2 Operator environment 77
3 2 1 Air conditioning system: condenser 77
3 2 2 Air-conditioning system: Checking the air conditioning system 7 7
3 2 3 Cab air filter 7 7
3 2 3 1 Standard-roof air filter: Procedure 7 7
3 2 4 Cab attachment 78
3 2 5 Windscreen washer 78
3 3 Engine ao
3 3 1 Recommended products 8 0
3 3 2 Fuel 8 1
3 3 3 Biodiesel fuel 8 2
3 3 4 AdBlue ™ or DEF 8 4
3 3 5 4 -cylinder AGCO POWER engine 8 5
3 3 6 Engine oil levei check 8 5
3 3 6 1 Procedure 8 5
3 3 7 Draining the engine oil 8 6
3 3 8 Replacing the engine oil filter 8 7
3 3 9 Draining the DEF tank 8 7
3 3 9 1 Procedure 8 7
3 3 10 Replacing the DEF filter 8 8
3 3 10 1 Procedure 8 8
3 3 11 Fuel system: Fuel prefilter 9 1
3 3 11 1 Draining the water: Procedure 92
3 3 11 2 Replacing the filter element: Frequency 92
3 3 11 3 Replacing the filter element: Procedure 92
3 3 12 Fuel system: fuel filter 92
3 3 13 Checking and cleaning the fuel cooler 9 3
3 3 14 Fuel system: Water separator prefilter 9 3
3 3 14 1 Procedure for draining the water 94
3 3 14 2 Replacing the filter element: Frequency 94
3 3 14 3 Replacing the filter element: Procedure 94
3 3 15 Fuel system: bleeding 94
3 3 16 Fuel system: lnjector pump, regulator and injectors 95
3 3 1 7 Fuel system: 3rd generation T 4 F SCR engine injection 95
3 3 18 Fuel system: fuel tank 95
3 3 19 Air filter 95
3 3 19 1 Cleaning and replacement of the main filter: Procedure 9 6
3 3 19 2 Cleaning and replacement o f the secondary filter: Procedure 9 6
3 3 2 0 Cooling system 97
3 3 2 0 1 Checking the levei and quality of the coolant 97
3 3 2 0 2 Filling to top up the coolant levei 97
3 3 2 0 3 Draining the cooling system 9 8
3 3 2 0 4 Cleaning the radiator: Frequency 9 8
3 3 2 0 5 Procedure for cleaning the radiator 9 8
MT400E – Maintenance
ACT001901A
Tab/e of contents
3 3 2 1 Check and replace the main fan/alternator Poly-V belt 9 9
3 3 2 1 1 Tension of the Poly-V main belt 9 9
3 3 2 1 2 Replacing the Poly-V main belt 10 0
3 3 22 Check and replace the air conditioning/alternator Poly-V accessories belt 10 0
3 3 22 1 Tension of the Poly-V accessories belt 10 1
3 3 22 2 Replacing the Poly-V accessory belt 10 1
3 3 2 3 Check and replace the air compressor (pneumatic braking) Poly-V accessories
belt 10 2
3 3 2 3 1 Tension of the Poly-V accessories belt 10 2
3 3 2 3 2 Replacing the Poly-V accessory belt 10 2
3 4 Transmission 104
3 4 1 Recommended products 104
3 4 2 Checking the transmission oil levei 104
3 4 3 Draining the transmission oil 105
3 4 4 Filtering the Open Center hydraulic system 10 7
3 4 4 1 Replacing the additional 15 -micron filter: Procedure 10 7
3 4 4 2 Changing the 15 0-micron suction strainer: Procedure 10 8
3 4 4 3 Changing the 15-micron filter: Procedure 10 8
3 4 5 Filtering the Closed Center hydraulic system 10 8
3 4 5 1 Changing the 15 0-micron suction strainer: Procedure 10 8
3 4 5 2 Changing the 15-micron filter: Procedure 10 9
3 4 6 Filtering the transmission system 10 9
3 4 7 Transmission breather 10 9
3 4 8 Power Shuttle filtration 110
3 4 9 25 -micron filtration for the high-pressure braking 111
3 4 10 Checking and cleaning the transmission oil cooler 111
3 4 11 Lubricating the rear axle shaft bearings 112
3 4 12 Lubricating the rear P TO shaft 112
3 5 Brakes 113
3 5 1 Recommended products 113
3 5 2 Checking the regulator filter 113
3 5 3 Bleeding the brake system 113
3 5 4 Compressed air system protection 114
3 6 Front power take-off 116
3 6 1 Recommended products 116
3 6 2 Checking and cleaning the oil cooler of the front PTO 116
3 6 3 Draining oil 116
3 6 3 1 Procedure 116
3 6 4 Lubricating the front P TO shaft 117
3 7 Live PTO 11a
3 7 1 Lubricating the rear PTO shaft 118
3 8 Front axle and steering 119
3 8 1 Recommended products 119
3 8 2 4 -wheel drive front axle: Checking the front axle beam oil levei 119
3 8 2 1 Procedure 119
3 8 3 4 -wheel drive front axle: Draining the front axle beam oil 119
3 8 3 1 Procedure 119
3 8 4 4 -wheel drive front axle: Checking the oil levei in the final drives 12 0
3 8 4 1 Procedure 12 0
3 8 5 Draining the oil from the final drives of the 4 -wheel drive front axle 12 0
3 8 5 1 Procedure 12 0
3 8 6 Lubrication of the 4 -wheel drive front axle 12 1
3 9 Linkage 123
3 9 1 Recommended products 12 3
3 9 2 Lubricating the linkage shaft 12 3
3 9 2 1 Procedure 12 3
3 9 3 Lubricating the three-point linkage 12 3
MT400E – Maintenance
ACT001901A
Tab/e of contents
3 10 Front linkage 126
3 10 1 Recommended products 1 26
3 10 2 Lubricating the front linkage 1 26
3 11 Electrical equipment 128
3 1 1 1 Batteries 128
3 1 1 2 Alternator 1 28
3 1 1 3 Power socket (ASAE) 1 29
3 1 1 4 Adjusting the headlights 1 30
3 1 1 5 Description of the main fuse box 1 30
3 1 1 6 Description of the secondary fuse box (depending on modell 14 1
3 1 1 7 Battery isolator 145
3 12 Pressure washing 147
3 1 2 1 Pressure washing 147
3 13 Storing your tractor 148
3 1 3 1 Storing your tractor 148
3 1 3 2 Storing the DEF 148
3 14 Faults and solutions 149
3 14 1 General table of faults 149
3 14 2 lndicator light panel 15 1
3 14 3 lndication of faults 157
3 14 4 Description of error code format 159
3 14 5 lnstrument panel error codes AutoPower IV/AutoPower VI 16 1
3 14 6 AGCO Power Tier 3/Stage IIIA engine and Tier 4F/Stage IV SCR Technology
engine error codes 16 2
3 14 7 Transmission error codes AutoPower IV/AutoPower VI 176
3 14 8 Front axle error codes for AutoPower IV/AutoPower VI 178
3 14 9 Power take-off error codes AutoPower IV/AutoPower VI 179
3 14 10 Error codes for the high-pressure braking 179
3 14 1 1 Rear linkage error codes 180
3 14 1 2 Front power lift error codes 18 1
3 14 1 3 Armrest error codes 18 1
3 14 14 Hydraulic valve error codes 18 3
3 14 15 Air conditioning error codes 184
3 14 16 Error codes of the keypad in the pillar 186
3 14 17 Suspended cab error codes 186
4 Technical specifications 189
4 1 General specifications 191
4 1 1 Model MT 455E AutoPower IV 19 1
4 1 2 Model MT465E AutoPower IV 19 2
4 1 3 Model MT475E AutoPower IV 19 3
4 1 4 Model MT 485E AutoPower IV 194
4 1 5 Model MT 465E AutoPower VI 195
4 1 6 Model MT475E AutoPower VI 197
4 1 7 Model MT 485E AutoPower VI 198
4 1 8 Model MT 495E AutoPower VI 199
4 2 Operator environment 201
4 2 1 Noise levels (dB(A)) at operator’s ears 20 1
4 2 2 Levei of vibration felt through the seat 20 1
4 3 Engine 202
4 3 1 Engine specifications 20 2
4 3 2 Fuel system and air filter 20 3
4 3 3 Cooling 204
4 3 4 Tightening torques 204
4 4 Transmission 205
4 4 1 Forward speed with AutoPower IV 40 kph transmission and 18 4R 38 tires 205
MT400E – Maintenance
ACT001901A
Tab/e of contents
4 4 2 Forward speed with Auto Power IV 4 0 k ph transmission and 2 0 8R 3 8 t ires 2 05
4 4 3 Forward speed with Auto Power VI 4 0 k ph ECO transmission and 2 0 8R 3 8 t ires 2 0 7
4 4 4 Forward speed with Auto Power VI 5 0 kph transmission and 2 0 8R 3 8 tires 2 0 8
4 4 5 Gearbox 2 10
4 4 6 Gearbox 2 11
4 4 7 Final drives 2 11
4 4 8 Rear differential lock 2 11
4 5 Auxiliary hydraulics 212
4 5 1 Hydraulic system 2 12
4 6 Linkage 213
4 6 1 Rear linkage 2 13
4 6 2 Front linkage 2 14
4 7 Brakes 216
4 7 1 Brake system technical specifications 2 16
4 7 2 Regulatory data on maximum permitted trailed weights 2 16
4 8 Front axle and steering 221
4 8 1 Four-wheel drive front axle 22 1
4 8 2 Steering 22 1
4 9 Power take-off 222
4 9 1 Specifications 222
4 9 2 Tightening torques 222
4 10 Electrical equipment 223
4 10 1 Electrical equipment technical specifications 22 3
4 10 2 Layout of components 224
4 11 Wheels and tires 225
4 11 1 Rims 225
4 11 2 Tires 225
4 11 3 Tightening torques 225
4 12 Capacities and dimensions 226
4 12 1 Capacities 2 2 6
4 12 2 Dimensions and weights 2 2 7
4 12 3 Attachment points: MT 4 5 5E / MT 4 6 5E / MT 4 75E Auto Power IV/Auto Power VI
models without front linkage 2 2 9
4 12 4 Attachment points: MT 4 5 5E / MT 4 6 5E / MT 4 75E Auto Power IV/Auto Power VI
models with front linkage 2 3 1
4 12 5 Attachment points: MT 4 8 5E / MT 4 95E / Auto Power IV/Auto Power VI models
without front linkage 2 3 3
4 12 6 Attachment points: MT 4 8 5E/ MT 4 95E / Auto Power IV/Auto Power VI models
with front linkage 2 3 5
5 Accessories 237
5 1 Cab 239
5 1 1 Cab accessories 2 3 9
5 2 Engine 240
5 2 1 Engine accessories 24 0
5 3 Power take-off 241
5 3 1 Power take-off accessories 24 1
5 4 Linkage 242
5 4 1 Linkage accessories 24 2
5 5 Auxiliary hydraulics 243
5 5 1 Auxiliary hydraulics accessories 24 3
5 6 Wheels and tires 244
5 6 1 Wheels and tires accessories 24 4
6 Appendix 245
MT400E – Maintenance
ACT001901A
Tab/e of contents
6 1 Conversion table 247
6 1 1 Conversion table 247

CHALLENGER MT400E SERIES MT 455E MT 465E MT 475E MT 485E MT 495E AUTOPOWER IV – AUTOPOWER VI OPERATOR’S MANUAL:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V