Challenger MT400E Series MT 465E MT 475E MT 485E MT 495E TechStar CVT Operator’s Manual ACT001907A

Description

Challenger MT400E Series MT 465E MT 475E MT 485E MT 495E TechStar CVT Operator’s Manual ACT001907A – PDF DOWNLOAD

CHALLENGER MT400E SERIES MT 465E MT 475E MT 485E MT 495E TECHSTAR CVT OPERATOR’S MANUAL ACT001907A:

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Challenger MT400E Series MT 465E MT 475E MT 485E MT 495E TechStar CVT Operator’s Manual ACT001907A – PDF DOWNLOAD

Size : 27.5 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator’s Manual
Model: Challenger EU MT465E MT475E MT485E MT495E Tractor TechStar CVT
Date: 2016
Number of Pages: 228 Pages
Part Number: ACT001907A

DESCRIPTION:

Challenger MT400E Series MT 465E MT 475E MT 485E MT 495E TechStar CVT Operator’s Manual ACT001907A – PDF DOWNLOAD

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT400E Series MT 465E MT 475E MT 485E MT 495E TechStar CVT Operator’s Manual ACT001907A – PDF DOWNLOAD

1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 1 3
1 2 Your tractor identification details 15
1 2 1 Your tractor identification details 1 5
2 Safety instructions and safety points – Warranty 17
2 1 Introduction 19
2 1 1 Introduction – Safety instructions 1 9
2 2 Safety – Symbols and terms 21
2 2 1 Safety- Symbols and terms 2 1
2 3 Safety decals and instructions 22
2 3 1 Checking and replacing the safety decals and instructions 2 2
2 3 2 Presentation and location of the safety decals and instructions 2 3
2 4 General safety instructions 28
2 4 1 Awareness of the safety instructions and symbols 2 8
2 4 2 Operator familiarity in the use of the tractor 2 8
2 4 3 Filling the fuel tank 2 9
2 4 4 Mounting and dismounting the operator’s seat 2 9
2 4 5 Mandatory procedure before dismounting the tractor 30
2 5 Special safety instructions for preparing the tractor for use 31
2 5 1 Protective clothing 31
2 5 2 Activated carbon filter information 31
2 5 3 Safety devices and items 34
2 5 4 Checking the tractor 34
2 6 Specific safety instructions for starting the tractor 36
2 6 1 Protection of persons other than the operator 36
2 6 2 Start up safely 36
2 6 3 Starting the tractor with jump start cables 37
2 6 4 Checks to be carried out after start-up 38
2 7 Specific safety instructions for using the tractor 39
2 7 1 General instructions 39
2 7 2 Protection of persons other than the operator 4 0
2 7 3 Overturning 4 0
2 7 4 Tractor towing 4 3
2 7 5 Regulatory data on maximum permitted trailed weights 4 3
2 7 6 Road use 4 4
2 7 7 Parking brake 4 6
2 7 8 Power take-off 4 6
2 7 9 Implements 4 7
2 7 1 0 Front-end loader 4 9
2 8 Specific safety instructions for servicing the tractor 50
2 8 1 Pollution warning to observe when servicing the tractor 50
2 8 2 General instructions 50
2 8 3 Handling instructions 51
2 8 4 Special instructions for cleaning the tractor 53
2 9 Protective structures 54
2 9 1 Protective structures – Use and accreditation 54
2 9 2 Cab 54
2 9 3 Seat belt 54
MT400E – Maintenance
ACT001907A
Table of contents
2 9 4 Instructor seat 5 5
2 10 Warranty 56
2 10 1 G eneral 5 6
2 10 2 Pre-delivery inspection and commissioning on the user’s premises 5 6
2 10 3 Warranty procedure 5 6
2 10 4 Procedure to follow if changing region 5 6
2 10 5 Servicing during and after the warranty period 5 7
2 10 6 California emission control warranty statement 5 7
2 10 7 Emission reduction warranty statement for the United States and Canada 6 0
3 Maintenance 65
3 1 Service Guide 69
3 1 1 Service G uide 6 9
3 2 Operator environment 73
3 2 1 Air conditioning system: condenser 7 3
3 2 2 Air-conditioning system: Checking the air conditioning system 7 3
3 2 3 Cab air filter 7 3
3 2 3 1 Standard-roof air filter: Procedure 7 3
3 2 4 Cab attachment 7 4
3 2 5 Windscreen washer 7 4
3 3 Engine 76
3 3 1 Recommended products 7 6
3 3 2 Fuel 77
3 3 3 Biodiesel fuel 7 8
3 3 4 AdBlue ™ or DEF 8 0
3 3 5 4 -cylinder AGCO POWER engine 8 1
3 3 6 Engine oil level check 8 1
3 3 6 1 Procedure 8 1
3 3 7 Draining the engine oil 82
3 3 8 Replacing the engine oil filter 8 3
3 3 9 Draining the DEF tank 8 3
3 3 9 1 Procedure 8 3
3 3 10 Replacing the DEF filter 84
3 3 10 1 Procedure 84
3 3 1 1 Fuel system: Fuel prefilter 87
3 3 1 1 1 Draining the water: Procedure 8 8
3 3 1 1 2 Replacing the filter element: Frequency 8 8
3 3 1 1 3 Replacing the filter element: Procedure 8 8
3 3 12 Fuel system: fuel filter 8 8
3 3 1 3 Checking and cleaning the fuel cooler 89
3 3 14 Fuel system: Water separator prefilter 89
3 3 14 1 Procedure for draining the water 9 0
3 3 14 2 Replacing the filter element: Frequency 9 0
3 3 14 3 Replacing the filter element: Procedure 9 0
3 3 15 Fuel system: bleeding 9 0
3 3 16 Fuel system: Injector pump, regulator and injectors 9 1
3 3 17 Fuel system: 3rd generation T 4 F SCR engine injection 9 1
3 3 18 Fuel system: fuel tank 9 1
3 3 19 Air filter 9 1
3 3 19 1 Cleaning and replacement of the main filter: Procedure 92
3 3 19 2 Cleaning and replacement of the secondary filter: Procedure 92
3 3 2 0 Cooling system 9 3
3 3 2 0 1 Checking the level and quality of the coolant 9 3
3 3 2 0 2 Filling to top up the coolant level 9 3
3 3 2 0 3 Draining the cooling system 94
3 3 2 0 4 Cleaning the radiator: Frequency 94
3 3 2 0 5 Procedure for cleaning the radiator 94
MT400E – Maintenance
ACT001907A
Table of contents
3 3 2 1 Check and replace the main fan/alternator Poly-V belt 95
3 3 2 1 1 Tension of the Poly-V main belt 95
3 3 2 1 2 Replacing the Poly-V main belt 96
3 3 22 Check and replace the air conditioning/alternator Poly-V accessories belt 96
3 3 22 1 Tension of the Poly-V accessories belt 9 7
3 3 22 2 Replacing the Poly-V accessory belt 9 7
3 3 2 3 Check and replace the air compressor (pneumatic braking) Poly-V accessories
belt 9 8
3 3 2 3 1 Tension o f the Poly-V accessories belt 9 8
3 3 2 3 2 Replacing the Poly-V accessory belt 9 8
3 4 Transmission 1 oo
3 4 1 Recommended products 100
3 4 2 Checking the transmission oil level 100
3 4 3 Draining the transmission oil 100
3 4 3 1 Procedure 101
3 4 4 Filtering the transmission hydraulic system 101
3 4 4 1 Procedure for replacing the filter strainer 101
3 4 4 2 Replacing the high-pressure filter: Frequency 102
3 4 4 3 Procedure for replacing the high-pressure filter 102
3 4 5 Checking the level of the rear final drive units 102
3 4 5 1 Procedure 102
3 4 6 Draining the rear final drives 1 0 3
3 4 6 1 Procedure 1 0 3
3 4 7 Checking and cleaning the transmission oil cooler 1 0 3
3 4 8 Lubricating the rear PTO shaft 104
3 5 Auxiliary hydraulics 105
3 5 1 Recommended products 105
3 5 2 Checking the auxiliary hydraulic system oil level 105
3 5 2 1 Procedure 105
3 5 3 Draining the auxiliary hydraulic system 106
3 5 3 1 Procedure 106
3 5 4 Filtering the auxiliary hydraulic system 107
3 5 4 1 Replacing the 15-micron return filter: Frequency 108
3 5 4 2 Replacing the 15-micron return filter: Procedure 108
3 5 4 3 Replacing the breather: Frequency 108
3 5 4 4 Replacing the breather: Procedure 109
3 6 Brakes 11 o
3 6 1 Recommended products 1 1 0
3 6 2 Checking the regulator filter 1 1 0
3 6 3 Bleeding the brake system 1 1 0
3 6 4 Compressed air system protection 1 1 1
3 7 Front power take-off 113
3 7 1 Recommended products 1 1 3
3 7 2 Checking and cleaning the oil cooler of the front P TO 1 1 3
3 7 3 Draining oil 1 1 3
3 7 3 1 Procedure 1 1 3
3 7 4 Lubricating the front PTO shaft 1 14
3 8 Live PTO 115
3 8 1 Lubricating the rear P TO shaft 1 15
3 9 Front axle and steering 116
3 9 1 Recommended products 1 16
3 9 2 4 -wheel drive front axle: Checking the front axle beam oil level 1 16
3 9 2 1 Procedure 1 16
3 9 3 4 -wheel drive front axle: Draining the front axle beam oil 1 16
3 9 3 1 Procedure 1 16
3 9 4 4 -wheel drive front axle: Checking the oil level in the final drives 1 17
3 9 4 1 Procedure 1 17
MT400E – Maintenance
ACT001907A
Table of contents
3 9 5 Draining the oil from the final drives of the 4 -wheel drive front axle 1 17
3 9 5 1 Procedure 1 17
3 9 6 Lubrication of the 4 -wheel drive front axle 1 18
3 10 Linkage 120
3 10 1 Recommended products 12 0
3 10 2 Lubricating the linkage shaft 12 0
3 10 2 1 Procedure 12 0
3 10 3 Lubricating the three-point linkage 12 0
3 11 Front linkage 123
3 1 1 1 Recommended products 12 3
3 1 1 2 Lubricating the front linkage 12 3
3 12 Electrical equipment 125
3 12 1 Batteries 125
3 12 2 Alternator 125
3 12 3 Power socket ( A S AE) 12 6
3 12 4 Adjusting the headlights 127
3 12 5 Description of the main fuse box 127
3 12 6 Description of the secondary fuse box (depending on model) 1 37
3 12 7 Battery isolator 14 1
3 13 Pressure washing 143
3 13 1 Pressure washing 14 3
3 14 Storing your tractor 144
3 14 1 Storing your tractor 14 4
3 14 2 Storing the DEF 14 4
3 15 Faults and solutions 145
3 15 1 G eneral table of faults 14 5
3 15 2 Indicator light panel 14 8
3 15 3 Indication of faults 15 3
3 15 4 Description of error code format 15 5
3 15 5 Instrument panel error codes Tech Star CVT 15 7
3 15 6 AGCO Power Tier 3/ Stage I I I A engine and Tier 4 F/ Stage IV SCR Technology
engine error codes 15 8
3 15 7 Tech Star CVT transmission error codes 17 2
3 15 8 Front axle error codes Tech Star CVT 17 6
3 15 9 Rear power take-off error codes Tech Star CVT 17 6
3 15 10 Error codes for the high-pressure braking 17 8
3 15 1 1 Rear linkage error codes 17 9
3 15 12 Front power lift error codes 180
3 15 1 3 Armrest error codes 180
3 15 14 Hydraulic valve error codes 182
3 15 15 Air conditioning error codes 18 3
3 15 16 Error codes of the keypad in the pillar 185
3 15 17 Suspended cab error codes 185
4 Technical specifications 187
4 1 General specifications 189
4 1 1 Model M T 4 6 5E Tech Star CVT 189
4 1 2 Model M T 4 7 5E Tech Star CVT 190
4 1 3 Model M T 4 85E Tech Star CVT 19 1
4 1 4 Model M T 4 95E Tech Star CVT 192
4 2 Operator environment 194
4 2 1 Noise levels (dB ( A)) at operator’s ears 194
4 2 2 Level of vibration felt through the seat 194
4 3 Engine 195
4 3 1 Engine specifications 195
4 3 2 Fuel system and air filter 196
MT400E – Maintenance
ACT001907A
Table of contents
4 3 3 Cooling 196
4 3 4 Tightening torques 196
4 4 Transmission 197
4 4 1 Forward speed for all models with transmission in Tech Star CVT mode 197
4 4 2 G earbox 197
4 4 3 Final drives 197
4 4 4 Rear differential lock 197
4 5 Auxiliary hydraulics 198
4 5 1 Hydraulic system 198
4 6 Linkage 199
4 6 1 Rear linkage 199
4 6 2 Front linkage 199
4 7 Brakes 200
4 7 1 Brake system technical specifications 2 00
4 7 2 Regulatory data on maximum permitted trailed weights 2 00
4 8 Front axle and steering 202
4 8 1 Four-wheel drive front axle 2 02
4 8 2 Steering 2 02
4 9 Power take-off 203
4 9 1 Specifications 2 0 3
4 9 2 Tightening torques 2 0 3
4 10 Electrical equipment 204
4 10 1 Electrical equipment technical specifications 2 04
4 10 2 Layout of components 2 05
4 11 Wheels and tires 206
4 1 1 1 Rims 2 06
4 1 1 2 Tires 2 06
4 1 1 3 Tightening torques 2 06
4 12 Capacities and dimensions 201
4 12 1 Capacities 2 07
4 12 2 Dimensions and weights 2 08
4 12 3 Attachment points: M T 4 6 5E / M T 4 7 5E / M T 4 85E / M T 4 95E / Tech Star CVT
models without front linkage: 2 10
4 12 4 Attachment points: M T 4 6 5E / M T 4 7 5E / M T 4 85E / M T 4 95E / Tech Star CVT
models with front linkage 2 12
5 Accessories 215
5 1 Cab 211
5 1 1 Cab accessories 2 17
5 2 Engine 218
5 2 1 Engine accessories 2 18
5 3 Power take-off 219
5 3 1 Power take-off accessories 2 19
5 4 Linkage 220
5 4 1 Linkage accessories 2 2 0
5 5 Auxiliary hydraulics 221
5 5 1 Auxiliary hydraulics accessories 22 1
5 6 Wheels and tires 222
5 6 1 Wheels and tires accessories 222
6 Appendix 223
6 1 Conversion table 225
6 1 1 Conversion table 225

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